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Characterization of residual stresses induced into bearing rings by means of soft turning using different turning parameters

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Residual stresses are those stresses which remain in solid materials after removing the external load. Residual stresses which are induced by machining processes play important role in determining the service life of the machined components, depending on its magnitude, sign, and direction. This research provides a comprehensive correlation between three turning parameters and the resulting residual stresses formed on the surface of the outer ring of tapered roller needle bearing, made of 100CrMnSi6-4 type steel. The examined parameters were cutting speed, feed and tool nose radius. Radial and axial residual stresses on the surface were measured using sample cutting-free X-ray diffraction method. It is shown that the effect of one processing parameter can even be opposing depending on the other parameters. Thus, the effects of turning parameters on residual stresses must be examined in a comprehensive manner.
Rocznik
Strony
49--56
Opis fizyczny
Bibliogr. 17 poz., rys., tab.
Twórcy
autor
  • University of Miskolc, Institute of Physical Metallurgy, Metalforming and Nanotechnology, Miskolc, Hungary
  • University of Miskolc, Institute of Physical Metallurgy, Metalforming and Nanotechnology, Miskolc, Hungary
autor
  • University of Miskolc, Institute of Physical Metallurgy, Metalforming and Nanotechnology, Miskolc, Hungary
autor
  • University of Miskolc, Institute of Manufacturing Science, Miskolc, Hungary
autor
  • University of Miskolc, Institute of Physical Metallurgy, Metalforming and Nanotechnology, Miskolc, Hungary
Bibliografia
  • [1] TOTTEN G., HOWES M., INOUE T., 2002, Handbook of Residual Stress and Deformation of Steel, ASM International, Ohio.
  • [2] MATSUMOTO Y., HASHIMOTO F., LAHOTI G., 1999, Surface Integrity Generated by Precision Hard Turning, CIRP Annals, 48/1, 59–62.
  • [3] SCHWACH D.W., GUO Y.B., 2005, Feasibility of Producing Optimal Surface Integrity by Process Design in Hard Turning, Materials Science and Engineering, A 395, 116–123.
  • [4] OUTEIRO J.C., PINA J.C., M'SAOUBI R., PUSAVEC F., JAWAHIR I.S., 2008, Analysis of Residual Stresses Induced by Dry Turning of Difficult-to-Machine Materials, CIRP Annals, 57/1, 77–80.
  • [5] NAVAS V.G., GONZALO O., BENGOETXEA I., 2012, Effect of Cutting Parameters in the Surface Residual Stresses Generated by Turning in AISI 4340 Steel, International Journal of Machine Tools and Manuf., 61, 48–57.
  • [6] NASR M., NG E.G., ELBESTAWI M., 2007, Effects of Workpiece Thermal Properties on Machining-Induced Residual Stresses-Thermal Softening and Conductivity, Journal of Engineering Manufacture, 221, 1387–1400.
  • [7] SHAW M.C., COOKSON J.O., 2005, Metal Cutting Principles, 2nd ed., Oxford University Press, New York.
  • [8] WYATT J.E., BERRY J.T., 2006, A New Technique for the Determination of Superficial Residual Stresses Associated with Machining and Other Manufacturing Processes, Journal of Materials Processing Technology, 171/1, 132–140.
  • [9] OUTEIRO J.C., DIAS A.M., LEBRUN J.L., ASTAKHOV V.P., 2002, Machining Residual Stresses in AISI 316L Steel and Their Correlation with the Cutting Parameters, Machining Science and Technology, 6/2, 251–270.
  • [10] M’SAOUBI R., OUTEIRO J.C., CHANGEUX B., LEBRUN J.L., DIAS A.M., 1999, Residual Stress Analysis in Orthogonal Machining of Standard and Resulfurized AISI 316L Steels, Journal of Materials Processing Technology, 96/1–3, 225–233.
  • [11] JACOBSON M., DAHLMAN P., GUNNBERG F., 2002, Cutting Speed Influence on Surface Integrity of Hard Turned Bainite Steel, Journal of Materials Processing Technology, 128/1–3, 318–323.
  • [12] GUNNBERG F., ESCURSELL M., JACOBSON M., 2006, The Influence of Cutting Parameters on Residual Stresses and Surface Topography During Hard Turning of 18MnCr5 Case Carburised Steel, Journal of Materials Processing Technology, 174/1–3, 82–90.
  • [13] HUA J., SHIVPURI R., CHENG X., BEDEKAR V., MATSUMOTO Y., HASHIMOTO F., WATKINS T.R., 2005, Effect of Feed Rate, Workpiece Hardness and Cutting Edge on Subsurface Residual Stress in the Hard Turning of Bearing Steel Using Chamfer + Hone Cutting Edge Geometry, Materials Science and Engineering: A, 394/1–2, 238–248.
  • [14] DAHLMAN P., GUNNBERG F., JACOBSON M., 2004, The Influence of Rake Angle, Cutting Feed and Cutting Depth on Residual Stresses in Hard Turning, Journal of Materials Processing Technology, 147/2, 181–184.
  • [15] THIELE J.D., MELKOTE S.N., PEASCOE R.A., WATKINS T.R., 2000, Effect of Cutting-Edge Geometry and Workpiece Hardness on Surface Residual Stresses in Finish Hard Turning of AISI 52100 Steel, Journal of Manufacturing Science and Engineering, 122/4, 642–649.
  • [16] CAPELLO E., 2005, Residual Stresses in Turning: Part I: Influence of Process Parameters, Journal of Materials Processing Technology, 160/2, 221–228.
  • [17] LIU M., TAKAGI J.I., TSUKUDA A., 2004, Effect of Tool Nose Radius and Tool Wear on Residual Stress Distribution in Hard Turning of Bearing Steel, Journal of Materials Processing Technology, 150/3, 234–241.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-40097665-1705-49a0-8642-834c8cfd553a
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