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Tytuł artykułu

Green Innovations in Foundry Production Processes of Automobile Castings

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The paper deals with individual possibilities for energy savings and the use of chemicals in the production of automotive components. Specifically, it focuses on operating an aluminium foundry where shape-complex castings such as engine blocks and gear and clutch housings are produced using high-pressure die-casting technology. Regarding the production process, foundry operations are characterized by high energy consumption and high wastewater production. On the other hand, there is also a great potential for introducing various innovations and seeking savings. This paper aims to present selected innovative solutions throughout the foundry operation and assess their benefits in energy consumption savings, reduced wastewater production, and chemicals usage. The impact of the presented savings is financial in terms of the production of components and environmental in terms of CO2 production.
Słowa kluczowe
Rocznik
Tom
Strony
558--567
Opis fizyczny
Bibliogr. 26 poz., rys., tab.
Twórcy
  • Department of Mechanical and Electrical Engineering, Škoda Auto University, Czech Republic
autor
  • Department of Production, Logistics and Quality Management, Škoda Auto University, Czech Republic
  • Škoda Auto a.s., Czech Republic
  • Škoda Auto a.s., Czech Republic
  • Škoda Auto a.s., Czech Republic
Bibliografia
  • Bajdur, W., Zielińska, A., Gronba-Chyła, A. (2023). Product Life Cycle Assessment (LCA) as a Tool for Environmental Management. Rocznik Ochrona Środowiska, 25(1), 389-398.
  • Chamier-Gliszczynski, N., Krzyzynski, T. (2005). On modelling three-stage system of receipt and automotive recycling. REWAS'04, Global Symposium on Recycling, Waste Treatment and Clean Technology 2005, 2813-2814, Madrid, Spain, 26-29 September 2004, Conference Paper, ISBN: 8495520060.
  • Chamier-Gliszczyński, N. (2012). Modeling system mobility in urban areas. Congress Proceedings, CLC 2012: Carpathian Logistics Congress, 501-508, 111467.
  • Espuny, M., Costa, A.C.F., Reis, J.S.M., Barbosa, L.C.F.M, Snatos, R.C.G., Oliveira, O.J. (2022). Identification of the Elements and Systematisation of the Pillars of Solid Waste Management. Quality Innovation Prosperity, 26(2), 147-169.
  • Gabrylewicz, I., Lenort, R., Wędrychowski, M., Krupa, P., Woźniak, W. (2021). Environmental Loads Resulting from Manufacturing Technology. Rocznik Ochrona Srodowiska, 23, 613-628. https://doi.org/0.54740/ros.2021.043
  • Ghadge, A., Mogale, D.G., Bourlakis, M., Maiyar, L.M., Moradlou, H. (2022). Link between Industry 4.0 and green supply chain management: Evidence from the automotive industry. Computers & Industrial Engineering, 169(1), 1-14.
  • Ignatowicz, K., Piekarski, J., Kogut, P. (2021). Influence of selected substrate dosage on the process of biogas installation start‐up in real conditions. Energies, 14(18), 5948. https://doi.org/10.3390/en14185948
  • Jenek, M., Ociepa, M., Woźniak, W., Vilmová, Š., Švecová, E. (2022). Rocznik Ochrona Srodowiska, 24, 360-370. https://doi.org/10.54740/ros.2022.025
  • Kostrzewski, M., Chamier-Gliszczynski, N., Królikowski, T. (2020). Selected reflections on formal modeling in Industry 4.0. Procedia Computer Science, 176, 3293-3300. https://doi.org/10.1016/j.procs.2020.09.118
  • Kuczynski, W., Kaminski, K., Znaczko, P., Chamier-Gliszczynski, N., Piatkowski, P. (2021). Features and Thermal Efficiency of Flat-Plate Solar Collectors. Energies, 14(2), 261. https://doi.org/10.3390/en14020261
  • Lenort, R., Baran, J., Wysokinski, M., Golasa, P., Bienkowska-Golasa, W., Golonko, M., Chamier-Gliszczynski, N. (2019). Economic and Environmental Efficiency of the Chemical Industry in Europe in 2010-2016. Rocznik Ochrona Srodowiska, 21(2), 1393-1404.
  • Menti, F., Romero, D., Jacobsen, P. (2023). A technology assessment and implementation model for evaluating socio-cultural and technical factors for the successful deployment of Logistics 4.0 technologies. Technological Forecasting and Social Change, 190(1), 1-17.
  • Mir, M., Llach, J., Casadesus, M. (2022). Degree of Standardization and Innovation Capability Dimensions as Driving Forces for Innovation Performance. Quality Innovation Prosperity, 26(2), 1-20.
  • Nawrocki, W., Stryjski, R., Woźniak, W., Jakubowski, J. (2018). Improving the quality of manufacturing processes in Toyota motor manufacturing, Poland. Proceedings of the 31st International Business Information Management Association Conference, IBIMA 2018: Innovation Management and Education Excellence through Vision 2020, 143853, 5931-5945.
  • Obzina T., Merta V., Folta M., Bradáč J., Beňo J., Novohradsaká N., Gawronová M., Kroupová I., Lichý P., Radkovský F., Janovská K., Vasková I., Drobíková K., Nguyenová I. Technological and Quality Aspects of the Use of Innovative Inorganic Binders in the Production of Castings. Metals, 11(11), 1-13.
  • Orłowska, M. (2022). Saving Energy – a Smart, Ecological and Necessary Trend. Rocznik Ochrona Środowiska, 24(1), 472-480.
  • Saetta, S., Caldarelli, V. (2020). Lean production as a tool for green production: the green foundry case study. Procedia Manufacturing, 42(1), 498-502.
  • Samtleben, S., Schleich, CH., Chenk, M. (2021). Identifying energy flexible manufacturing layouts in a light metal foundry. Procedia CIRP, 104(1), 1589-1594.
  • Sąsiadek, M., Niedziela, M., Woźniak, W., Jachowicz, T., Mikušová, N. (2023). A New Effective Algorithm for Mechanical Assembly Sequence Planning. Advances in Science and Technology Research Journal, 17(5), 56-67. https://doi.org/10.12913/22998624/171271
  • Sharma, M., Luthra, S., Joshi, S., Kumar, A., Akshat, J. (2023). Green logistics driven circular practices adoption in industry 4.0 Era: A moderating effect of institution pressure and supply chain flexibility. Journal of Cleaner Production, 383(1), 1-12.
  • Scharf, S., Sander, B., Kujath, M., Richter, H., Riedel, E, Stein, N., Felde, J.T. (2022). Sustainability potentials of an innovative technology and plant system in non-ferrous foundries. Procedia CIRP, 105(1), 758-763.
  • Scharf, S., Sander, B., Kujath, M., Richter, H., Riedel, E., Stein, N., Felde, J.T. (2021). Foundry 4.0: An innovative technology for sustainable and flexible process design in foundries. Procedia CIRP, 98(1), 73-78.
  • Staniuk, W., Staniuk, M., Chamier-Gliszczynski, N., Jacyna, M., Klodawski, M. (2022). Decision-Making under the Risk, Uncertainty and COVID-19 Pandemic Conditions Applying the PL9A Method of Logistics Planning-Case Study. Energies, 15(2), 639. https://doi.org/10.3390/en15020639
  • Sumasto, M., Arliananda, AImansuri, F., Aisyah, S., Purwojatmiko, B.H., (2023). Enhancing Automotive Part Quality in SMEs through DMAIC Implementation: A Case Study in Indonesian Automotive Manufacturing. Quality Innovation Prosperity, 27(3), 57-74.
  • Szajna, A., Kostrzewski, M., Ciebiera, K., Stryjski, R., Woźniak W. (2021). Application of the deep CNN-based method in industrial system for wire marking identification. Energies, 14(12), 3659. https://doi.org/10.3390/en14123659
  • Ťavodová, M., Vargová, M., Stančeková, D., Hajdúch, A., Mrázik, J. (2022). Evaluation of the Influence of Process Parameters on the Mechanical Properties of Castings during High Pressure Die Casting. Manufacturing Technology, 22(6), 764-770.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-3dd1e83f-eb8a-47d8-a2ee-1b3cc75b6522
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