Optical tape detection using an IR camera to create a digital twin of rotationally symmetrical wet-wound FRP components

• Autorzy: Rueppel Gernot Wilhelm , Dorn Oliver Niklas , Kuke Felix , Seidlitz Holger

Identyfikatory

DOI

10.5604/01.3001.0054.8851

• Języki publikacji: EN

Abstrakty

EN

Wet-winding is used to manufacture rotationally symmetrical components such as pipes and pressure vessels, as well as non-rotationally symmetrical components like T-connectors. During this process, a resin-impregnated fiber (e.g., glass or carbon fiber) is wound around a core. The winding pattern influences the mechanical properties, including stiffness and strength of the component, and is optimized based on the expected loads. In practice, however, factors such as tape tension and resin content can cause deviations from the predefined winding pattern. This paper proposes a measuring system utilizing an IR-camera to record the winding pattern during production. The collected data is processed and converted into a digital twin for further analysis.

Słowa kluczowe

EN

digital twin; wet winding; IR-Camera; optical fiber detection; optical tape detection

• Wydawca: Akademia im. Jakuba z Paradyża w Gorzowie Wielkopolskim
• Czasopismo: Journal of Engineering 360
• Rocznik: 2024
• Tom: Vol. 1, Iss. 1/24
• Strony: 46--57
• Opis fizyczny: Bibliogr. 10 poz., fot., rys., wykr.

Twórcy

autor

Rueppel Gernot Wilhelm

• Fraunhofer IAP, Department of Polymeric Materials and Composites PYCO, Schmiedestrasse 5, 15745 Wildau

autor

Dorn Oliver Niklas

• BTU Cottbus-Senftenberg, Department of Polymer-Based Lightweight Design, Konrad-Wachsmann-Allee 13, 03046 Cottbus

autor

Kuke Felix

• Fraunhofer IAP, Department of Polymeric Materials and Composites PYCO, Schmiedestrasse 5, 15745 Wildau

autor

Seidlitz Holger

• Fraunhofer IAP, Department of Polymeric Materials and Composites PYCO, Schmiedestrasse 5, 15745 Wildau
• BTU Cottbus-Senftenberg, Department of Polymer-Based Lightweight Design, Konrad-Wachsmann-Allee 13, 03046 Cottbus

Bibliografia

• 1. Leichtbaustrategie der Bundesregierun. BMWK - Bundesministerium für Wirtschaft und Klimaschutz. July 2023. Accessed 8.09.2023. https://www.bmwk.de/
• 2. Azeem M, Ya HH, Alam MA i in. Application of Filament Winding Technology in Composite Pressure Vessels and Challenges: A Review. J Energy Storage. 2022;49:103468. doi:10.1016/j.est.2021.103468
• 3. Regulation No 134 of the Economic Commission for Europe of the United Nations (UN/ECE) — Uniform provisions concerning the approval of motor vehicles and their components with regard to the safety-related performance of hydrogen-fuelled vehicles (HFCV) [2019/795]. Official Journal of the European Union; May 2019.
• 4. Hopmann C, Magura N, Rozo Lopez N, Schneider D, Fischer K. Detection and evaluation of the fibers' deposition parameters during wet filament winding. Polym Eng Amp Sci. 2021;61(5):1353-1367. doi:10.1002/pen.25649.
• 5. Hopmann C, Magura N, Müller R, Schneider D, Fischer K. Impact of winding parameters on the fiber bandwidth in the cylindrical area of a hydrogen pressure vessel for generating a digital twin. Polym Compos. 2022;43(3):1577-1589. doi:10.1002/pc.26479.
• 6. Rozo Lopez N, Tao Y, Çelik H, Hopmann C. Development of an image processing algorithm ( IPA‐Delfin ) for the digital reconstruction of composite overwrapped pressure vessels. Polym Compos. 2023. doi:10.1002/pc.27253.
• 7. Sekander Hayat Khan M. Standard Deviation. In: International Encyclopedia of Statistical Science. Springer Berlin Heidelberg; 2011:1378-1379. doi:10.1007/978-3-642-04898-2_535.
• 8. Vasiliev VV. Composite pressure vessels: Analysis, design, and manufacturing. Bull Ridge Pub.; 2009.
• 9. Rousseau J, Perreux D, Verdière N. The influence of winding patterns on the damage behaviour of filament-wound pipes. Compos Sci Technol. 1999;59(9):1439-1449. doi:10.1016/s0266-3538(98)00184-5.
• 10. Cohen D. Influence of filament winding parameters on composite vessel quality and strength. CompositesA. 1997;28(12):1035-1047. doi:10.1016/s1359-835x(97)00073-0

Uwagi

Opracowanie rekordu ze środków MNiSW, umowa nr POPUL/SP/0154/2024/02 w ramach programu "Społeczna odpowiedzialność nauki II" - moduł: Popularyzacja nauki (2025).