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Modeling of burnishing thermally toughened X42CrMo4 steel with a ceramic ZrO2 ball

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Modeling of burnishing steel objects made of X42CrMo4 steel with a ceramic ZrO2 ball has been a substantial part of research into modeling of burnishing operations. The industrial sector has shown much attention to burnishing injection molds, matrices and press tools. When combined with milling, burnishing is able to produce very good parameters of surface roughness [1–6]. Some authors [2–5] demonstrated a close link between roughness parameters after burnishing and the surface shape obtained after milling. The synergy effect of combined milling and burnishing and its parameter identification issues were discussed at length in [2]. In most cases [1–6], the optimal technological parameters of machining operations are determined in experimental investigations. The present paper shows the method of developing and validating an FEM model. It can be used to identify the effect of milling and burnishing parameters on stress in the surface layer and plastic deformations of surface geometry of the work piece without having to conduct expensive and time-consuming experiments. The model can be used to preselect machining parameters to produce injection molds, matrices and press tools.
Rocznik
Strony
1011--1018
Opis fizyczny
Bibliogr. 21 poz., fot., rys., tab., wykr.
Twórcy
autor
  • Institute of Mechanical Technology, West Pomeranian University of Technology, Szczecin, Poland
  • Institute of Mechanical Technology, West Pomeranian University of Technology, Szczecin, Poland
  • Institute of Fundamental Engineering Sciences, Maritime University of Szczecin, Poland
Bibliografia
  • [1] D. Grochała, S. Berczyński, Z. Grządziel, Stress in the surface layer of objects burnished after milling, International Journal Advanced Manufacturing Technology 72 (2014) 1655–1663, http://dx.doi.org/10.1007/s00170-014-5775-x.
  • [2] D. Grochała, Nagniatanie narzędziami hyrostatycznymi powierzchni przestrzennych złożonych na frezarkach CNC, (Dissertation), West Pomeranian University of Technology Szczecin, 2011.
  • [3] L.N. Lopez de Lacalle, A. Lamikiz, J. Munoa, J.A. Sanchez, Quality improvement of ball-end milled sculptured surfaces by ball burnishing, International Journal Machine Tools & Manufacture 45 (15) (2005) 1659–1668 , http://dx.doi.org/ 10.1016/j.ijmachtools.2005.03.007.
  • [4] A. Rodríguez, L.N. López de Lacalle, A. Celaya, A. Lamikiz, J. Albizuri, Surface improvement of shafts by the deep ball- burnishing technique, Surface & Coating Technology 206 (11–12) (2012) 2817–2824, http://dx.doi.org/10.1016/j.surfcoat.2011.11.045.
  • [5] F.J. Shiou, C.H. Chen, Determination of optimal ball-burnishing parameters for plastic injection moulding steel, International Journal Advanced Manufacturing Technology 3 (2003) 177–185.
  • [6] Product catalogue of ECOROLL, Werkzeugtechnologie für die Oberflächenveredelung, EPublishing, http://www.ecoroll.de/ service/downloads.html.
  • [7] A. Bougharriou, W.B. Saï, K. Saï, Prediction of surface characteristics obtained by burnishing, International Journal Advanced Manufacturing Technology 51 (2010) 205–215 , http://dx.doi.org/10.1007/s00170-010-2601-y.
  • [8] P. Sartkulvanich, Determination of Material Properties for Use in FEM Simulations of Machining and Roller Burnishing, (Dissertation), Ohio State University, 2007.
  • [9] M.R. Stalin John, B.K. Vinayagam, Optimization of ball burnishing process on tool steel (T215Cr12) in CNC machining centre using response surface methodology, Arabian Journal for Science and Engineering 36 (2011) 14071422, http://dx.doi.org/10.1007/s13369-011-0126-9.
  • [10] O.C. Zienkiewicz, R.L. Taylor, J.Z. Zhu, The Finite Element Method – Its Basis and Fundamentals, 6th ed., Elsevier, 2005 ISBN: 978-0-7506-6431-8.
  • [11] D. Senczyk, Podstawy tensometrii rentgenowskiej, Wydawnictwo Politechniki Poznańskiej, 2005 ISBN 83- 7143234-7.
  • [12] P. Balland, L. Tabourot, F. Degre, V. Moreau, Mechanics of the burnishing process, Precision Engineering 37 (1) (2013) 129– 134. , http://dx.doi.org/10.1016/j.precisioneng.2012.07.008.
  • [13] K. Oczoś, Kształtowanie ceramicznych materiałów technicznych, Oficyna Wydawnicza Politechniki Rzeszowskiej, 1996 ISBN 83-86705-62-0.
  • [14] M. Luga, F. Raether, FEM simulations of microstructure effects on thermoelastic properties of sintered ceramics, Journal of the European Ceramic Society 27 (2–3) (2007) 511– 516, http://dx.doi.org/10.1016/j.jeurceramsoc.2006.04.072.
  • [15] W. Zhou, H. Zhou, R. Zhang, Y. Pei, D. Fang, Measuring residual stress and its influence on properties of porous ZrO2/ (ZrO2 + Ni) ceramics, Materials Science & Engineering 622 (2015) 82–90. , http://dx.doi.org/10.1016/j.msea.2014.11.018.
  • [16] M.J. Bryant, H.P. Evans, R.W. Snidle, Plastic deformation in rough surface line contacts – a finite element study, Tribology International 46 (1) (2012) 569278, http://dx.doi.org/10.1016/j. triboint.2011.06.024.
  • [17] R.L. Jackson, I. Green, A finite element study of elasto-plastic hemispherical contact against a rigid flat, Journal of Tribology 127 (2) (2005) 343–354, http://dx.doi.org/10.1115/1.1866166.
  • [18] R. Jackson, I. Chusoipin, I. Green, A finite element study of the residual stress and deformation in hemispherical contacts, Journal of Tribology 127 (3) (2005) 484493, http://dx.doi.org/ 10.1115/1.1843166.
  • [19] P. Sahoo, B. Chatterjee, A finite element study of elastic-plastic hemispherical contact behavior against a rigid flat under varying modulus of elasticity and sphere radius, Engineering 2 (2010) 205–211, http://dx.doi.org/10.4236/ eng.2010.24030.
  • [20] B. Chatterjee, P. Sahoo, Effect of strain hardening on unloading of a deformable sphere loaded against a rigid flat – a finite element study, International Journal of Engineering and Technology 2 (4) (2010) 225–233, ISSN: 0975-4024.
  • [21] S. Berczyński, D. Grochała, Z. Grządziel, Computer simulation of pressing a ceramic ball into elastic-plastic material, Scientific Journals of the Maritime of Szczecin 42 (114) (2015) 9–13, ISSN 1733-8670 (printed), ISSN 2392-0378 (online).
Uwagi
PL
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę (zadania 2017)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-3da10679-e260-4efb-9130-78db37ec18b1
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