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Sensitivity analysis of the constitutive models in FEM-based simulation of the cutting process

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The paper considers the problem of the influence of constitutive model parameters on the results of FEM-based simulation of the orthogonal cutting process using C45 (AISI 1045) carbon steel and multilayer-coated carbide tool. The simulations were based on the power constitutive law (PL) with a special consideration of the temperature-related thermal influences. The sensitivity analysis performed concerns the models proposed by Özel and Kalhori and own data in the form of multi-regressive equations for the substrate and coating components that were applied. In particular, the values of n exponent were varied in order to assess the simulation results. The FEM simulations include the average interface temperature, the distribution of temperature on the rake face and within the wedge body, as well as cutting forces. By modifying the PL parameters, the prediction errors lower than 15% were obtained.
Słowa kluczowe
Rocznik
Strony
106--116
Opis fizyczny
Bibliogr. 15 poz., tab., rys.
Twórcy
autor
  • aculty of Mechanical Engineering, Opole University of Technology, 5 Mikołajczyka Street, Opole 45-271, Poland
autor
  • aculty of Mechanical Engineering, Opole University of Technology, 5 Mikołajczyka Street, Opole 45-271, Poland
Bibliografia
  • [1] CHILDS T.H.C., MAEKAWA K., et al., 2000, Metal cutting. Theory and applications, Arnold, London
  • [2] KLOCKE F., KRIEG T., 1999, Coated tools for metal cutting-features and applications, Annals of the CIRP, 48/2, 515-525.
  • [3] ÖZEL T., SIMA M., SRIVASTAVA A.K., KAFTANOGLU B., 2010, Investigations on the effects of multilayered coated inserts in machining Ti-6Al-4V alloy with experiments and finite element simulations, Annals of the CIRP - Manufacturing Technology, 59/2, 77–82.
  • [4] ARRAZOLA P.J., ÖZEL T., 2010, Investigations on the effects of friction modelling in finite element simulation of machining, Int. J Mechanical Sciences, 52/1, 31-42.
  • [5] CHILDS T.H.C., 2006, Numerical experiments on the influence of material and other variables on plane straincontinuous chip formation in metal machining, Int. J Mechanical Sciences, 48, 307–322.
  • [6] PUJANA J., ARRAZOLA P.J., M’SAOUBI R.M., et al., 2007, Analysis of the inverse identification of constitutive equations applied in orthogonal cutting process, Int. J. Mach. Tools Manuf., 47, 2153-2161.
  • [7] UMBRELLO D., M’SAOUBI R., OUTEIRO J.C., 2007, The influence of Johnson–Cook material constants onfinite element simulation of machining of AISI 316L steel, Int. J. Mach. Tools Manuf., 47, 462–470.
  • [8] NIESLONY P., 2011, FEM modelling of thermal influences in turning for defined thermophysical properties of cutting tool materials, School of Metal Cutting SOS5, Opole, 210-217, (in Polish).
  • [9] COURBON C., MABROUKI T., RECH J., et al, 2011, New thermal issues on the modelling of tool-workpieceinteraction, Application to Dry Cutting of AISI 1045 steel, Advanced Materials Research, 223, 286-295.
  • [10] ÖZEL T., KARPAT Y., 2007, Identification of constitutive material model parameters for high-strain rate metal cutting conditions using evolutionary computational algorithms, Int. J. Materials and Manufacturing Processes, 22/5, 659-667.
  • [11] ATTIA M. H., KOPS L., 2004, A new approach to cutting temperature prediction considering the thermalconstriction phenomenon in multi-layer coated tools, Annals of the CIRP, 53/1, 47-52.
  • [12] ÖZEL T., SIMA M., SRIVASTAVA A.K., 2010, Finite element simulation of high speed machining Ti-6Al-4Valloy using modified material models, NAMRI/SME, 38, 49-56.
  • [13] Third Wave AdvantEdge User’s Manual, 2011, Version 5.8, Minneapolis, USA.
  • [14] KALHORI V., 2001, Modelling and simulation of mechanical cutting, Doctoral thesis, Lulea University of Technology.
  • [15] Material Properties Database, 2013, MPDB, JAHM Software, Inc.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-3d352fd9-a551-4b1b-8920-102fdfd38b2b
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