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Purpose: The investigation of the casting ability of the two layers and three layers clad strips consisting of the 5182 (Al-Mg) strip by the vertical type twin roll caster equipped with a scraper and the vertical type tandem twin roll caster at the speed higher than 30 m/min is one of the purposes. Another purpose is investigation of the casting conditions that affect the bonding condition of the 5182 strip to another aluminium alloy strip. Design/methodology/approach: A twin roll caster equipped with a scraper and a vertical type tandem twin roll caster were designed, assembled, and the castings of clad strips consisting the 5182 strip were tried. The interface between the strips were observed by the optical microscope. The bonding strength between strips was investigated by the continuous bending test. Findings: In the casting of the 5182 strip and the 3003 strip, the temperature of the 3003 strip influenced the bonding. When the temperature of the 3003 strip was lower, the 5182 strip was not bonded to the 3003 strip. In the casting of the 5182 strip and the 4045 strip, the porosity occurred near the interface. The temperature of the 5182 strip at the roll bite influenced the occurrence of the porosity. When the temperature of the 5182 strip was low, the porosity did not occur. The vertical type twin roll caster equipped with a scraper was suitable for the clad strip consisting of the 5182 and the 3003, and consisting of the 5182 and the 4045. The sound clad strips of the 5182 and the 3003, of the 5182 and 4045 could be cast using the vertical type twin roll caster equipped with a scraper. Research limitations/implications: The size of the roll was laboratory size. Moreover, the amount of the poured molten metal was less 3kg. Therefore, there was no information about the commercial size clad strip in this paper. Practical implications: The aluminium clad strip can be used to make component of the automobile by the press forming. Originality/value: The twin roll casters that could cast two and three layers clad strips were original invention. It is shown that the clad strips consisting of the 5182 (Al-Mg) strip could be cast using the twin roll caster. The elucidation of the casting conditions that affects the bonding and porosity near the interface is original result.
Wydawca
Rocznik
Tom
Strony
33--43
Opis fizyczny
Bibliogr. 25 poz.
Twórcy
autor
- Osaka Institute of Technology 5-16-1 Omiya Asahiku Osaka city 535-8585, Japan
Bibliografia
- [1] R. Cook, P.G. Groock, P.M. Thomas, D.V. Edmonds, J.D. Hunt, Development of the twin-roll casting process, Journal of Materials Processing Technology 55 (1995) 76-84.
- [2] M. Cortes, Pechiney-Jumbo 3CM: The new demands of thin strip casting, Light Metals (1995) 1161-1164.
- [3] B. Taraglio, C. Romanowski, Thin-gage/high-speed roll casting technology for foil production, Light Metals (1995) 1165-1182.
- [4] A.I. Nussbaum, Three-state-of-the-art Thin gage high- speed roll caster for aluminum alloy sheet products, Light Metals Age 55 (1997) 34-39.
- [5] O. Daland, A.B .Espedal, M.L. Nedreberg, I. Alvestad, Thin gage twin-roll casting, process capabilities and product quality, Light Metals (1997) 745-752.
- [6] P.Y. Menet, R. Cayol, J. Moriceau, Pechiney Jumbo 3CM, ‘TM’ start-up of the Neu-Brisach thin strip caster, Light Metals (1997) 753-756.
- [7] P.M. Thomas, P.G. Grocock, J.M. Bouzendorffer, Dynamic strip caster - An update on the operation of the roll caster at Eurofoil, Metallurgical Plant and Technology 20 (1997) 44-52.
- [8] S. Hamers, D. Smith, C. Romanowski, G. Yildizbayrak, B. Taraglio, Twin roll casting of aluminum at 2.5 mm gauge. Production experience and process improve- ment, Light Metals (1999) 931-937.
- [9] J. Benedyk, Thin strip casting for aluminum alloy sheet applications developed by Pechiney at Neuf- Brisach, Light Metals Age 59 (2001) 28-30.
- [10] S. Hamer, C. Romanowski, B. Taraglio, Continuous casting and rolling of aluminum: Analysis of capacities, products ranges, and technology, Light Metals Age 60 (2002) 6-17.
- [11] M. Duendar, O.E. Keles, B. Kerti, N. Dogan, Crystallographic texture development of twin-roll cast aluminum strips, Light Metals (2004) 723-724.
- [12] C. Gras, M. Meredith, J.D. Hund, Microdefects formation during the roll casting of Al-Mg-Mn aluminum alloys, Journal of Materials Processing Technology 167 (2005) 62-72.
- [13] T. Haga, M. Matsuo, D. Kunigo, Y. Hatanaka, R. Na- kamura, H. Watari, S. Kumai, Journal. of Achieve- ments in Materials and Manufacturing Engineering 34 (2009) 172-179.
- [14] T. Haga, H. Watari, S. Kumai, High speed twin roll casting of Mg alloy strip by a vertical type twin roll caster, Journal of Achievements in Materials and Manufacturing Engineering 15 (2006) 186-192.
- [15] T. Haga, M. Ikawa, H. Watari, S. Kumai, High speed twin roll casting of Al-3Si-0.6Mg strip, Journal of Achievements in Materials and Manufacturing Engi- neering 17 (2006) 337-340.
- [16] T. Haga, M. Ikawa, H. Watari, S. Kumai, High speed twin roll casting of 6016 strip, Journal of Achievements in Materials and Manufacturing Engineering 18 (2006) 371-374.
- [17] T. Haga, M. Ikawa, H. Watari, S. Kumai, High speed twin roll casting of recycled Al-3Si-0.6Mg strip, Journal of Achievements in Materials and Manufacturing Engineering 18 (2007) 7-12.
- [18] T. Haga, Development of twin roll caster for light metals, Journal of Achievements in Materials and Manufacturing Engineering 43 (2010) 393-402.
- [19] T. Haga, Mechanical Properties of roll cast Al-11%Si alloy, Materials Science Forum 794-796 (2014) 461- 466.
- [20] T. Haga, S. Suzuki, A twin roll caster to casting of clad strip, Journal of Materials Processing and Tech- nology 138 (2003) 366-371.
- [21] T. Haga, K. Takahashi, Downward melt drag twin roll caster, Journal of Materials Processing and Technology 157 (2004) 696-700.
- [22] T. Haga, Casting of clad strip using a twin roll caster, Proceeding of the 33rd Matador, 2000, 295-300.
- [23] T. Haga, R. Nakamura, S. Kumai, H. Watari, Clad strip casting by a twin roll caster, Archives of Materials Science and Engineering 37 (2009) 117-124.
- [24] T. Haga, K. Akitsu, K. Kamakura, S. Kumai, H. Watari, Strip casting using a single roll caster equipped with a scraper, Journal of Achievements in Materials and Manufacturing Engineering 55 (2012) 26-32.
- [25] T. Haga, H. Tsuge, T. Ishihara, S. Kumai, H. Watari, A vertical type tandem twin roll caster for clad strip equipped with a scraper, Key Engineering Materials 611-612 (2014) 623-628.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-3cf0b592-118a-44fb-9bc2-ad3b233edd0b