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Experimental and numerical investigation of friction coefficient effects on defects in horizontal tube bending process

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The aim of this paper is to investigate defects in a thin-walled tube bending process (without using mandrel and booster) and effects of friction between the dies and tube on wrinkles. In the tube bending process, there are several effective parameters such as wall thickness, outer diameter-to-wall thickness ratio, centerline bending radius-to-outer diameter ratio and friction coefficient. Any mismatch in the selection of the process parameters would cause defects inducing undesirable variations in wall thickness and cross-section distortion. In this work, firstly, tubes with several wall thickness values are bent, and the final depths of wrinkling and wall thickness change are reviewed. Then, to study the process numerically, numerical simulations are carried out. Then, a series of experimental tests are carried out to verify the simulation results. A comparison between numerical and experimental results shows a reasonable agreement. Finally, in order to obtain a suitable friction condition, the effects of friction coefficients on defects are studied. For this purpose, a series of simulations has been carried out. It shows that at a certain friction coefficient, a minimum wrinkling depth can be observed and variations in the friction coefficient between the dies and tube has no effective influence on wall thinning and thickening.
Słowa kluczowe
Rocznik
Strony
837—846
Opis fizyczny
Bibliogr. 12 poz., rys., tab.
Twórcy
  • Memorial University of NewFoundland, Canada
  • Department of Mechanical Engineering, Tabriz Branch, Islamic Azad university, Tabriz, Iran
Bibliografia
  • 1. ANSYS Inc., “ANSYS Help”, Release 11.0, Documentation, Copyright 2007
  • 2. Gaoa L., Strano M., 2004, FEM analysis of tube pre-bending and hydroforming, Journal of Materials Processing Technology, 151, 294-297
  • 3. Jiang Z., Zhan M., Yang H., Xu X., Li G., 2011, Deformation behavior of medium-strength TA18 high-pressure tubes during NC bending with different bending radii, Chinese Journal of Aeronautics, 24, 657-664
  • 4. Koc M., Altan T., 2001, an overall review of the tube hydroforming (THF) technology, Journal of Materials Processing Technology, 108, 384-393
  • 5. Manabe K., Amino M., 2002, Effects of process parameters and material properties on deformation process in tube hydroforming, Journal of Materials Processing Technology, 123, 285-291
  • 6. Sedighi M., Taheri Kahnamouei J., 2014, Role of filling material on defects of thin-walled tube bending process, Journal of Theoretical and Applied Mechanics, 52, 1, 227-233
  • 7. Tang N.C., 2000, Plastic-deformation analysis in tube bending, International Journal of Pressure Vessels and Piping, 77, 751-759
  • 8. Trana K., 2002, Finite element simulation of the tube hydroforming process-bending, performing and hydroforming, Journal of Materials Processing Technology, 127, 401-408
  • 9. Wang X., Cao J., 2001, Wrinkling limit in tube bending, Trans. ASME, 123, 430-435
  • 10. Yang H., Lin Y., 2004, Wrinkling analysis for forming limit of tube bending processes, Journal of Materials Processing Technology, 152, 363-369
  • 11. Yanh H., Gu R.-J., Zhan M., Li H., 2006, Effect of frictions on cross se ction quality of thinwalled tube NC bending, Transactions of Nonferrous Metals Society of China, 16, 878-886
  • 12. Zeng Y., Li Z., 2002, Experimental research on the tube push-bending process, Journal of Materials Processing Technology, 122, 237-240
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-3cec8b63-7d6e-42e9-8602-f47fcb96ee35
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