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This paper presents an analysis of the results of the ring rolling process of EN AW - 7075 aluminium alloy using numerical modelling. The study of the rheological properties of the AW - 7075 aluminium alloy was carried out using the Gleeble 3800 metallurgical process simulator. The modelling of the ring rolling process in the experimental mill was carried out using the Simufact Forming programme based on the finite element method. Based on the analysis of the test results, the speed of the mandrel, the speed of the main roll, the temperature of the metal at the beginning and at the end of the rolling process were determined. The results of research were verified in an experimental mill.
Słowa kluczowe
Wydawca
Rocznik
Tom
Strony
386--399
Opis fizyczny
Bibliogr. 27 poz., fig.
Twórcy
autor
- Łukasiewicz Reserch Network – Poznań Institute of Technology, ul. E. Estkowskiego 6, 61-755 Poznań, Poland
autor
- Częstochowa University of Technology, ul. J.H. Dąbrowskiego 69, 42-201 Częstochowa, Poland
autor
- Częstochowa University of Technology, ul. J.H. Dąbrowskiego 69, 42-201 Częstochowa, Poland
autor
- Łukasiewicz Reserch Network – Poznań Institute of Technology, ul. E. Estkowskiego 6, 61-755 Poznań, Poland
autor
- Łukasiewicz Reserch Network – Poznań Institute of Technology, ul. E. Estkowskiego 6, 61-755 Poznań, Poland
autor
- Częstochowa University of Technology, ul. J.H. Dąbrowskiego 69, 42-201 Częstochowa, Poland
autor
- GFWW Growag Sp. Z o.o. ul. Zdrój 49a, 62-065 Grodzisk Wielkopolski, Poland
Bibliografia
- 1. Bogdhan M. New world record for seamlessly rolled rings, SMS Group Magazine, Mönchengladbach, November 2018.
- 2. Euroforge data presented at an international conference in Berlin in 2014.
- 3. Lulkiewicz J., Kawałek A., Pachutko B., Bajor T., Szkudelski S. Microstructure and mechanical properties of forged and rolled rings made from X20Cr13 steel, Metalurgija 2023, 62(3–4), 379–382.
- 4. Lee K.H., Ko D.C., Kim D.H., Lee S.B., Sung N.M., Kim B.M. Design method for intermediate roll in multi-stage profile ring rolling process: The case for excavator idler rim, International Journal of Precision Engineering and Manufacturing 2014, 15(3): 503–512, DOI:10.1007/s12541-014-0364-3.
- 5. Arthington M.R., Havinga J., Duncan S.R. Control of ring rolling with variable thickness and curvature. International Journal of Material Forming 2020, 13: 161–175.
- 6. Cleaver Ch.J., Arthington M.R., Mortazavi S., Allwood J.M. Ring rolling with variable wall thickness. CIRP Annals – Manufacturing Technology 2016, 65: 281–284, DOI:10.1016/J.CIRP.2016.04.002.
- 7. Zhu X.L., Liu D., Yang Y.H., Yang H. Effects of blank dimension on forming characteristics during conical-section ring rolling of Inco718 alloy, Int. J. Adv. Manuf. Tech. 2016, 84: 2707–2718.
- 8. Hua, L., Qian, D.S., and Pan, L.B. deformation behaviors and conditions in l-section profile cold ring rolling, Journal of Materials Processing Technology 2009, 209(11): 5087–5096.
- 9. Qi H., Li Y. Research status and developing trends on the ring rolling process of profile ring parts. Procedia Engineering 2017, 207: 1260–1265.
- 10. Wei Y.H., Wang Q.D., Zhu Y.P., Zhou H.T., Ding W.J., Chino Y., Mabuchi M. Superplasticity and grain boundary sliding in rolled AZ91 magnesium alloy at high rates. Materials Science & Engineering 2003, 107–115.
- 11. Luoa X., Li L., Xua W., Zhu Y. Effect of driver roll rotational speed on hot ring rolling of AZ31 magnesium Alloy. Journal of magnesium and alloys 2014, 2: 154–158.
- 12. Chen X.Q., Guo L.G., Yang H., Zhan M. Study on blank optimization design of conical ring rolling process for TC4 titanium alloy by numerical simulation, J. Plasticity Eng. 2014, 21: 25–31.
- 13. He H., Yi Y., Huang S., Zhang Y. An improved process for grain refinement of large 2219 Al alloy rings and its influence on mechanical properties. Journal of Materials Science & Technology 2019, 35: 55–63.
- 14. Qin F.C., Li Y.T., Qi H.P. A casting-rolling compound forming method to produce rings with interior layer of Q345 and external layer of 40Cr. China nvention Patent, No. 201510610375.4.
- 15. Meier H., Golz J., Hammelmann R. Innovative wear resistant coating by ring rolling: Process integrated powder coating by radial-axial rolling of rings, Ironmak. Steelmak. 2007, 34: 211–215.
- 16. Kebriaei R., Frischkorn J., Reese S., Husmann S. Numerical modelling of powder metallurgical coatings on ring-shaped parts integrated with ring rolling, J. Mater. Process. Technol. 2013, 213: 2015–2032.
- 17. He H., Yi Y., Huang S., Zhang Y. An improved process for grain refinement of large 2219 Al alloy rings and its influence on mechanical properties. Journal of Materials Science & Technology 2019, 35: 55–63. DOI:10.1016/j.jmst.2018.09.007.
- 18. Grosman F., Hadasik E. Technologiczna plastyczność metali. Badania plastometryczne, Gliwice, 2005, (in Polish).
- 19. Galkin A.M. Badania plastometryczne metali i stopów, Politechnika Częstochowska, Seria Monografie nr 15, Wydawnictwo Politechniki Częstochowskiej, 1990, (in Polish).
- 20. Kawalek, A., Rapalska-Nowakowska J., Dyja H., Koczurkiewicz B. Physical and numerical modelling of heat treatment the precipitation - Hardening complex - Phase steel (CP). Metalurgija 2013, 52: 23–26.
- 21. Dyja H., Gałkin A., Knapiński M. Reologia metali odkształcanych plastycznie, seria: Monografie nr 190, Wydawnictwo Politechniki Częstochowskiej, Częstochowa 2010, 220, (in Polish).
- 22. Danchenko V., Dyja H., Lesik L., Mashkin L., Milenin A. Technologia i modelowanie procesów walcowania w wykrojach, Politechnika Częstochowska, Metalurgia Nr 28, Częstochowa 2002, (in Polish).
- 23. Arbuz A., Kawałek A., Panichkin A., Ozhmegov K., Popov F., Lutchenko N. Using the radial shear rolling method for fast and deep processing technology of a steel ingot cast structure, Materials, 2023, 16(24).
- 24. Dembiczak T., Knapiński M., Garbarz B. Mathematical modeling of phenomena of dynamic recrystallization during hot plastic deformation in high-carbon bainitic steel, Metalurgija 2016, 56(1–2): 107–110.
- 25. Kuvajskova Y.E. Ekonometrika: uchebnoe posobie, UlGTU, Ul’yanovsk 2017, 1–166.
- 26. Surdacki P., Gontarz A. Analiza porównawcza modeli MES procesu walcowania pierścieni, HUTNIK - Wiadomości hutnicze 2018, 28, (in Polish).
- 27. Gontarz A., Weroński W.S. Kucie stopów aluminium, WPL, Lublin 2001, (in Polish).
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-3ccda7d1-994c-474f-8765-dde3276778c4