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Analysis of the Impact of Selected Factors on Damage to Rolling Bearings of Rail Vehicle Wheelsets

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EN
Abstrakty
EN
This work attempts to demonstrate the root causes of failure of the bearing of rail vehicle wheel sets. The work presents the recommended methodology for analyzing damage to the bearing of rail vehicle wheel sets. It was important that the end result of the analyzes was to correctly identify the root cause of the bearing failure. The results of the failure analysis of selected bearings showed that the most probable causes of their failure were: irregularities during the maintenance phase (including failure to comply with inspection intervals), lack of sufficient supervision and/or failure to properly secure the bearing pressure cap mounting bolts, intrusion of external contaminants and/or contamination of the lubricant at the stage of installation and maintenance activities, electrical erosion. The above-mentioned possible causes of bearing damage provide important information that allows for better prevention of damage.
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autor
  • Doctoral School, Cracow, University of Technology, ul. Warszawska 24, 31-155Kraków, Poland
  • Department of Rail Vehicles and Transport, Faculty of Mechanical Engineering, Cracow University of Technology, al. Jana Pawła II 37, 31-864 Kraków, Poland
  • Department of Rail Vehicles and Transport, Faculty of Mechanical Engineering, Cracow University of Technology, al. Jana Pawła II 37, 31-864 Kraków, Poland
Bibliografia
  • 1. PKBWK. Report No. PKBWK/02/2019 on the investigation of a category B11 accident that occurred on May 10, 2018 at 4:12 p.m. Warsaw: State Commission for the Investigation of Railway Accidents, 2019.
  • 2. Symonds N., Corni I., Wood R.J.K., Wasenczuk A., Vincent D. Observing early stage rail axle bearing damage. Engineering Failure Analysis 2015; 216–232. https://doi.org/10.1016/j.engfailanal.2015.02.008.
  • 3. Schaeffler. Axlebox rolling bearing arrangements. Schaeffler Technologies AG & Co. KG, 2020.
  • 4. Pennacchi P., Chatterton S., Vania A., Massocchi D. Definition of Damage Indices for Railway Axle Bearings: Results of Long-Lasting Tests. Machines. 2021; 9(1): 12. https://doi.org/10.3390/machines9010012.
  • 5. ISO 15243:2017 (en), Rolling bearings – Damage and failures - Terms, characteristics and causes, Edition 2, 2017.
  • 6. Golafshan R., Jacobs G., Wegerhoff M., Drichel P., Berroth J. Investigation on the effects of structural dynamics on rolling bearing fault diagnosis by means of multibody simulation. International Journal of Rotating Machinery 2018; 2018. https:// doi.org/10.1155/2018/5159189.
  • 7. Yan G., Chen J., Bai Y., Yu C., Yu C. A survey on fault diagnosis approaches for rolling bearings of railway vehicles. Processes 2022; 10(4): 724.
  • 8. Pennacchi P., Chatterton S., Vania A., Massocchi D. Definition of damage indices for railway axle bearings: results of long-lasting tests. Machines 2021; 9(1): 12.
  • 9. Gurumoorthy K., Ghosh A. 2013. Failure investigation of a taper roller bearing: A case study. Case Studies in Engineering Failure Analysis 2013; 1(2): 110–114.
  • 10. Darmo S., Bahiuddin I., Handoko P., Priatomo H. R., Kuncoro M., Priyambodo S., Winarno A. Failure analysis of double-row tapered roller bearing outer ring used in Coal Wagon Wheelset. Engineering Failure Analysis 2022; 135, 106153.
  • 11. Yan G., Chen J., Bai Y., Yu C., Yu C. A Survey on Fault diagnosis approaches for rolling bearings of railway vehicles. Processes. 2022; 10(4):724. https://doi.org/10.3390/pr10040724
  • 12. Zhuo W., Yu Z. Research on rolling bearing fault diagnosis of highspeed train. IOP Conf. Series: J. Phys.: Conf. Ser. 1314, 2019, 012086.
  • 13. Industry Standard BN-71-1131-07. Rolling bearings. Cylindrical roller bearings for axles of wheelsets of railway vehicles. Precision Industry Technical and Commercial Centre, 1971.
  • 14. PN-EN ISO 683-17:2015-01 Heat-treatable steels, alloyed steels and automatic steels - Part 17: Steels for ball and roller bearings. 12.04.2024.
  • 15. PN-EN 12080 Railway applications – Axleboxes -- Rolling Bearings, 2017.
  • 16. Verein Deutscher Ingenieure e.V., VDI 3822- Failure analysis - Fundamentals and performance of failure analysis, Düsseldorf 2023.
  • 17. European Railway Agency. Accident Investigation. 2024. https://www.era.europa.eu/era-folder/ accident-investigation. (Accessed 20.04.2024).
  • 18. Railway Safety Directive. “Directive (EU) 2016/798 of the European Parliament and of the Council of 11 May 2016 on railroad safety.” 2016.
  • 19. European Railway Agency. Safety Alerts IT Tool. https://eraeuropaeu.sharepoint.com/sites/SAIT (Accessed 20.04.2024).
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-3be5dc12-cd81-49b0-94ff-cc68c4237b34
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