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Oxidation behaviour of palladium modified aluminide coatings deposited by CVD method on nickel-based superalloys under air atmosphere

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: In this paper the oxidation resistance of palladium modified aluminide coatings deposited by CVD method on nickel-based superalloy was evaluated. Design/methodology/approach: Palladium coatings 3 and 7 μm thick were deposited by the electroplating process. The heat treatment of electroplating coatings at the temperature 1050 °C for 2 h under argon atmosphere was performed. Low activity CVD aluminizing process of palladium heat treated coatings (3 and 7 μm thick) at the 1050°C for 8 h using IonB ond equipment was performed. Oxidation resistance was evaluated at 1100°C for 1000 h in air atmosphere using furnace of Czylok company. The microstructure investigations of palladium modified aluminide coatings were conducted by the use of optical microscope (Nikon Epiphot 300) and a scanning electron microscope (Hitachi S-3400N) equipped with an Energy Dispersive Spectroscope EDS (VOYAGER of NORAN INSTRUMENTS). The phase composition was identified by X-ray (ARL X’TRAX) diffractometer. The surface roughness parameter - Ra of modified aluminide coatings was evaluated by Perthometer S2 MAHR equipment. Findings: The microstructure of palladium modified aluminide coatings (3 and 7 μm thick) consists of (Ni,Pd)Al phase and two zones: outer and internal one. Low activity CVD aluminizing at 1050 °C for 8 h causes the increase of surface roughness parameter of modified coatings. The increase of platinum thickness from 3 to 7 μm causes a greater surface roughness of aluminide coatings. On the ground of the obtained results, it was found that palladium modification of aluminide coatings to increases the oxidation resistance of CMSX 4 Ni-base superalloy. Practical implications: The palladium modified aluminide coatings are used as an alternative for platinum modified aluminide coatings in turbine blades of aircraft engines. Originality/value: It was proved that palladium modification of aluminide coatings has a positive effect on the oxidation resistance of CMSX 4 Ni-base substrate.
Rocznik
Strony
848--854
Opis fizyczny
Bibliogr. 20 poz., rys., tab.
Twórcy
  • Department of Materials Science, Rzeszow University of Technology, Al. Powstańców Warszawy 12, 35-959 Rzeszów, Poland
autor
  • Department of Materials Science, Rzeszow University of Technology, Al. Powstańców Warszawy 12, 35-959 Rzeszów, Poland
  • Department of Materials Science, Rzeszow University of Technology, Al. Powstańców Warszawy 12, 35-959 Rzeszów, Poland
Bibliografia
  • [1] R. Sitek, H. Matysiak, J. Ferenc, J. Kurzydłowski, Structure and properties of nickel aluminide layers on Inconel 100, Materials Science Forum 636-637 (2010) 1011-1018
  • [2] L. Swadzba, G. Nawrat, B. Mendala, M. Goral, The influence of depsition proces on structure of platinum-modofied aluminide coatings on Ni-base superalloy, Key Engineering Materials 465 (2011) 247-250.
  • [3] L. Swad źba, M. Hetmańczyk, B. Mendala, Corrosion protection issues of some aircraft engine parts against high temperature degradation, Corrosion Protection 4 (2006) 148- 152.
  • [4] J. Angenete, K. Stiller, A comparative study of two inward grown Pt modified Al diffusion coatings on a single crystal Ni base superalloy, Materials Science and Engineering A 316 (2001) 182-194.
  • [5] A.L. Purvis, B.M. Warnes, The effects of platinum concentration on the oxidation resistance of superalloys coated with single-phase platinum aluminide. Surface and Coatings Technology 146-147 (2001) 1-6.
  • [6] V. Tolpygo, D. Clarke, Surface rumpling of a (Ni,Pt)Al bond coat induced by cyclic oxidation. Acta Materialia 48 (2000) 3283-3293.
  • [7] D. Das, V. Singh, Effect of Al content on microstructure and cyclic oxidation performance of Pt-aluminide coatings, Oxide Metals 57 (2002) 245-266.
  • [8] D. Das, M. Roy, V. Singh, S. Joshi, Microstructural degradation of plain and platinum aluminide coatings on superalloy CM247 during isothermal oxidation, Materials Science and Technology 15 (1999) 1199-1208.
  • [9] M. Yavorska, J. Sieniawski, Effect of diffusion on platinum coatings deposited on the surface of nickel based superalloy by the electroplating process, Archives of Materials Science and Engineering 45/1 (2010) 56-60.
  • [10] Y. Wang, G. Sayre, Factors affecting the microstructure of platinum-modified aluminide coatings during a vapor phase aluminizing process, Surface and Coatings Technology 203 (2009) 1264-1272.
  • [11] M. Yavorska, J. Sieniawski, R. Filip, T. Gancarczyk, Microstructure investigation of aluminide coatings after platinum modification deposited by CVD method on Inconel 713 LC Ni-base superalloy, Advanced Materials Research 409 (2012) 883-888.
  • [12] D. He, H. Guan, X. Sun, X. Jiang, Manufacturing, structure and high temperature corrosion of palladium-modified aluminide coatings on nickel-base superalloy M38, Thin Solid Films 376 (2000) 144-151.
  • [13] S. Alperine, P. Steinmetz, P. Josso, A. Costantini, High temperature-resistant palladium-modified aluminide coatings for nickel-base superalloys, Materials Science and Engineering A 121 (1989) 367-372.
  • [14] G. Lehnert, H. Meinhardt, A new protective coating for nickel alloys, Electrodeposition and Surface Treatment 1/3 (1972) 189-197.
  • [15] M. Zagula-Yavorska, J. Seniawski, Effect of palladium diffusion in coatings deposited on the nickel based superalloy. Archives of Materials Science and Engineering 52/2 (2011) 69-73.
  • [16] M. Yavorska, J. Sieniawski, Oxidation behaviour of platinum modified aluminide coatings deposited by CVD method on nickel-based superalloy under air atmosphere. Journal of Achievements in Materials and Manufacturing Engineering 46/2 (2011) 204-210.
  • [17] M. Zielińska, J. Sieniawski, M. Yavorska, M. Motyka, Influence of chemical composition of nickel based superalloys on the formation of aluminide coatings, Archives of Metallurgy and Materials 56/1 (2011) 185-189.
  • [18] S. Hong, G. Hwang, W. Han, S. Kang, Cyclic oxidation of Pt/Pd-modified aluminide coating on a nickel-based superalloy at 1150°C, Intermetallics 17 (2009) 381-386
  • [19] S. Mrowec, T. Werber, Gas corrosion of metals, Publishing House „Śląsk”, Katowice, 1975.
  • [20] P. Steinmetz, S. Alpérine, P. Josso, J. Claude, Effect of palladium-based undercoat on the formation, structure and properties of diffusion aluminide coatings, Journal de physique IV/3 (1993) 499-509.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-3bcceb59-3c43-4b91-95cc-30fc5811ce21
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