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The effect of high voltage electrical pulses on iron ore comminution to improve desulfurization flotation recovery

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Języki publikacji
EN
Abstrakty
EN
In this research, the effect of employing high voltage electrical pulse (HVEP) on crushing to improve the recovery of iron ore desulfurization was investigated compared to mechanical crushing. To determine the effect of mechanical and electrical crushing, jaw crusher, cone crusher, and high voltage electrical pulse crusher (50Kv) were applied. The results indicated that coarser particles with fewer slimes are produced in the initial crushing stage using electric pulses. Selective separation mechanism from the boundary of the particles based on different dielectric constants, was the main difference between the HVEP method and mechanical crushing. In the flotation process of sulfide minerals crushed by an electric pulse crusher, recovery of the sample was 10.6% higher, and the grade of sulfur in flotation residue of iron ore concentrate was approximately 58% lower than the sample which was undergone through the initial mechanical crushing stage. The obtained results evidenced 37.5% increase in flotation kinetics constant while electric pulse crushing is preferred to mechanical crushing. For mineralogical studies, microparticles (-38 microns) were studied in the pulp phase of the sample, and the results proved that in the electric pulse crushing of the microparticles, they are dispersed, and there is a distance between them, while in the mechanical approach they are formed in the shape of agglomerated particles. This phenomenon leads to better preparation and further possible contact of pyrite particles with air bubbles, which increases flotation kinetics and the recovery of sulfur merely when electric pulse crushing was employed.
Rocznik
Strony
art. no. 150264
Opis fizyczny
Bibliogr. 22 poz., rys., wykr.
Twórcy
  • School of Mining Engineering, College of Engineering, University of Tehran, Tehran, Iran
  • School of Mining Engineering, College of Engineering, University of Tehran, Tehran, Iran
  • School of Mining Engineering, College of Engineering, University of Tehran, Tehran, Iran
Bibliografia
  • ANDRES, U., JIRESTIG, J., TIMOSHKIN, I., 1999. Liberation of minerals by high-voltage electrical pulses. Powder Technology, 104(1), 37-49.
  • ANDRES, U., TIMOSHKIN, I., JIRESTIG, J., STALLKNECHT, H., 2001. Liberation of valuable inclusions in ores and slags by electrical pulses. Powder Technology, 114(1-3), 40-50.
  • ANDRES, U., 2010. Development and prospects of mineral liberation by electrical pulses. International Journal of Mineral Processing, 97(1-4), 31-38.
  • CABRI, L. J., 2004. New developments in process mineralogy of platinum-bearing ores. Proceedings of Canadian Mineral Processors, 189-198.
  • CABRI, L. J., BEATTIE, M., RUDASHEVSKY, N., RUDASHEVSKY, V., 2005. Process mineralogy of Au, Pd and Pt ores from the Skaergaard intrusion, Greenland, using new technology. Minerals Engineering, 18(8), 887-897.
  • CABRI, L. J., CHOI, Y., HAMILTON, C., KONDOS, P., LASTRA, R., 2008. Hydroseparation concentrates and automated precious metal searches used to characterise process products from selected mines. 9th International Congress for Applied Mineralogy, ICAM.
  • CABRI, L. J., RUDASHEVSKY, N. S., RUDASHEVSKY, V. N., GORKOVETZ, V. Y., 2008. Study of native gold from the Luopensulo deposit (Kostomuksha area, Karelia, Russia) using a combination of electric pulse disaggregation (EPD) and hydroseparation (HS). Minerals Engineering, 21(6), 463-470.
  • HUANG, W., SHI, F., 2018. Improving high voltage pulse selective breakage for ore pre-concentration using a multiple-particle treatment method. Minerals Engineering, 128, 195-201.
  • MERMILLOD-BLONDIN, R., KONGOLO, M., DE DONATO, P., BENZAAZOUA, M., BARRES, O., BUSSIÈRE, B., & AUBERTIN, M., 2005. Pyrite flotation with xanthate under alkaline conditions-application to environment al desulfurization. Centenary of flotation symposium.
  • SARAVARI, A., SHAYANFAR, S., 2021. Desulfurization of iron ore concentrate using a combination of magnetic separation and reverse flotation. Journal of Chemical Technology and Metallurgy, 56(5), 1002-1110.
  • SHI, F., ZUO, W., MANLAPIG, E., 2013. Characterisation of pre-weakening effect on ores by high voltage electrical pulses based on single-particle tests. Minerals Engineering, 50, 69-76.
  • SHI, F., MANLAPIG, E., ZUO, W., 2014. Progress and challenges in electrical comminution by high‐voltage pulses. Chemical Engineering & Technology, 37(5), 765-769.
  • SHI, F., ZUO, W., MANLAPIG, E., 2015. Pre-concentration of copper ores by high voltage pulses. Part 2: Opportunities and challenges. Minerals Engineering, 79, 315-323.
  • WANG, E., SHI, F., MANLAPIG, E., 2011. Pre-weakening of mineral ores by high voltage pulses. Minerals Engineering, 24(5), 455-462.
  • YAN, G., ZHANG, B., DUAN, C., ZHAO, Y., ZHANG, Z., ZHU, G., ZHU, X., 2019. Beneficiation of copper ores based on high-density separation fluidized bed. Powder Technology, 355, 535-541.
  • YAN, G., ZHANG, B., ZHAO, P., ZHUANG, S., ZHOU, E., ZHAO, Y., 2020. Investigating the influence of mineral characteristics on induced effect of high-voltage pulse discharge by synthetic minerals. Minerals Engineering, 153, 106380.
  • YU, K.-p., YU, Y.-f., XU, X.-y., 2013. Separation behavior and mechanism of hematite and collophane in the presence of collector RFP-138. Transactions of Nonferrous Metals Society of China, 23(2), 501-507.
  • YU, J., GE, Y., CAI, X., 2016. The desulfurization of magnetite ore by flotation with a mixture of xanthate and dixanthogen. Minerals, 6(3), 70.
  • ZHANG, X., GU, X., HAN, Y., PARRA-ÁLVAREZ, N., CLAREMBOUX, V., KAWATRA, S., 2021. Flotation of iron ores: A review. Mineral processing and extractive metallurgy review, 42(3), 184-212.
  • ZUO, W., SHI, F., MANLAPIG, E., 2015. Pre-concentration of copper ores by high voltage pulses. Part 1: Principle and major findings. Minerals Engineering, 79, 306-314.
  • ZUO, W., SHI, F., VAN dER WIELEN, K. P., WEH, A., 2015. Ore particle breakage behaviour in a pilot scale high voltage pulse machine. Minerals Engineering, 84, 64-73.
  • ZUO, W., LI, X., SHI, F., DENG, R., YIN, W., GUO, B., KU, J., 2020. Effect of high voltage pulse treatment on the surface chemistry and floatability of chalcopyrite and pyrite. Minerals Engineering, 147, 106170
Uwagi
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-3bc31b10-28bd-4427-b9c7-334cbbaa6ce7
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