Experimental estimation of wear resistance of polyamide composites, reinforced by carbon and glass fibres used in metal-polymer gearings

• Autorzy: Chernets Myron , Kindrachuk Myroslav , Kornienko Anatolii , Yurchuk Alina

Identyfikatory

DOI

10.2478/ama-2020-0029

• Języki publikacji: EN

Abstrakty

EN

The method of model triboexperimental studies to determine the basic mathematical model parameters of materials wear resistance at sliding friction is considered. The quantitative relative experimental characteristics of wear resistance of glass fibre and carbon fibre reinforced polyamide used in metal-polymer gear couple have been determined. Wear resistance functions of these functional polymeric composites have been established as the basic ones in the tribokinetic mathematical model of material wear for sliding friction conditions. Also, according to the conducted researches, wear resistance diagrams were constructed. They may be used as graphical indicators of wear resistance in the required range of specific friction forces. The dependences that connect the characteristic functions of wear resistance of these materials (obtained by the developed mathematical tribokinetic wear model) with linear wear and gearing service life are presented.

Słowa kluczowe

EN

method for determining the characteristics; functions of wear resistance; reinforced polyamide; dispersed glass fibres; dispersed carbon fibres; metal-polymer gears

• Wydawca: Oficyna Wydawnicza Politechniki Białostockiej
• Czasopismo: Acta Mechanica et Automatica
• Rocznik: 2020
• Tom: Vol. 14, no. 4
• Strony: 206--210
• Opis fizyczny: Bibliogr. 46 poz., rys., wykr.

Twórcy

autor

Chernets Myron

• Aerospace Faculty, Department of engineering, standardization and certification, National Aviation University, 1, Liubomyra Huzara ave., Kyiv, Ukraine, 03058

autor

Kindrachuk Myroslav

• Aerospace Faculty, Department of engineering, standardization and certification, National Aviation University, 1, Liubomyra Huzara ave., Kyiv, Ukraine, 03058

autor

Kornienko Anatolii

• Aerospace Faculty, Department of engineering, standardization and certification, National Aviation University, 1, Liubomyra Huzara ave., Kyiv, Ukraine, 03058

autor

Yurchuk Alina

• Aerospace Faculty, Department of computerized electrotechnical systems and technologies, National Aviation University, 1, Liubomyra Huzara ave., Kyiv, Ukraine, 03058

Bibliografia

• 1. Bajpaj P., Kahraman A., Anderson N.E. (2004), A surface wear prediction methodology for parallel-axis gear pairs, Journal of Tribol-ogy, 126, 597–605.
• 2. Bobach L., Beilicke R., Bartel D., Deters L. (2012), Thermal elas-tohydrodynamic simulation of involute spur gears incorporating mixed friction, Tribology International, 48, 191–206.
• 3. Bongaerts J. H. H., Day J. P. R., Marriott C.,. Pudney P. D. A, Williamson A.-M. (2018), In situ confocal Raman spectroscopy of lubricants in a soft elastohydrodynamic tribological contact, Journal of applied physics, 104, 014913.
• 4. Brandão J.A., Seabra J.H.O., Castro J.D., Martins R. (2014), On the simulation of simultaneous fatigue and mild wear during a micro-pitting gear test, International Gear Conference: 26th–28th August 2014, Lyon, P. 523–531.
• 5. Brauer J., Andersson S. (2003), Simulation of wear in gears with flank interference – a mixed FE and analytical approach, Wear, 254, 1216–1232.
• 6. Bravo A., Koffi D., Toubal L., Erchiqui F. (2015), Life and damage mode modeling applied to plastic gears, Engineering Failure Analy-sis, 58, 1, 113–133.
• 7. Brethee K, Zhenc D., Gua F., Ball A (2017), Helical gear wear monitoring: Modelling and experimental validation, Mechanism and Machine Theory, 117, 210–229.
• 8. Cherepova T., Dmitrieva G., Tisov O., Dukhota O., Kindrachuk M. (2018), Research on the properties of Co-Tic and Ni-TiC hip-sintered alloys, Acta mechanica et automatica, 13, 1, 57–67.
• 9. Chernets M. (2019a), A method for predicting contact strength and life of archimedes and involute worm gears, considering the effect of wear and teeth correction, Tribology in Industry, 41, 1, 134–141.
• 10. Chernets M. (2019b), Method of calculation of tribotechnical charac-teristics of the metal-polymer gear, reinforced with glass fiber, taking into account the correction of tooth, Eksploatacja i Niezawodnosc – Maintenance and Reliability, 21, 4, 546–552.
• 11. Chernets M., Chernets Ju. (2017) The simulation of influence of engagement conditions and technological teeth correction on contact strength, wear and durability of cylindrical spur gear of electric loco-motive, Proc. JMechE. Part J: Journal of Engineering Tribology, 231, 1, 57 – 62.
• 12. Chernets M.V., Kelbinski J., Jarema R.Ja. (2011), Generalized method for the evaluation of cylindrical involute gears, Materials Sci-ence, 1, 45–51.
• 13. Chernets’ M.V., Lenik K. (1997), On estimation of materials durabil-ity, Materials science, 33, 834–840.
• 14. Drozdov Ju. N. (1969), The calculation of gear trains wear re-sistance [In Russian], Mashinovedenie, 2, 84–88.
• 15. Drozdov Ju. N. (1975), Development of wear calculation method and friction simulation [In Russian], Wear resistance, Science, Mos-cow, 120–135.
• 16. Drozdov Ju.N., Nazhestkin B.P. (1990), The development of meth-ods to calculate weaer of toothed wheels [In Russian], Engineering Gerald, 11, 15–17.
• 17. Feng K., Borghesani P., Smith W. A., Randall R.B., Peng Z. (2019), Vibration-based updating of wear prediction for spur gears, Wear, 426–427, part B, 1410–1415.
• 18. Flodin A. (2000) Wear of spur and helical gears. Dissertations and Theses, UMJ Dissertations Publishing.
• 19. Flodin A., Andersson S. (1997), Simulation of mild wear in spur gears, Wear, 207, 1–2, 16–23.
• 20. Flodin A., Andersson S. (1999), Wear simulation of spur gears, Lubrication science, 5(3), 225–250.
• 21. Flodin A., Andersson S. (2000), Simulation of mild wear in helical gears, Wear, 241(2), 123–128.
• 22. Flodin A., Andersson S. A (2000), Simplified model for wear predic-tion in helical gears, Wear, 249 (3–4), 285–292.
• 23. Gębura A., Kłysz S., Tokarski T. (2019), Monitoring wear of gear wheel of helicopter transmission using the FAM-C and FDM-A meth-ods, Procedia Structural Integrity, 16, 184–191.
• 24. Gorokh G., M.I.Pashechko M., Borc J., Lozovenko A., Kashko I., Latos A. (2018), Matrix coatings based on anodic alumina with car-bon nanostructures in the pores, Applied surface science, 433, 1, 829–835.
• 25. Greco A.C., Erck R., Ajayi O., Fenske G. (2011), Effect of rein-forcement morphology on high-speed sliding friction and wear of PEEK polymers, Wear, 271, 9–10, 2222–2229.
• 26. Grib V.V. (1982), Solwing of tribotechnical problems by numerical methods [In Russian], Science, Noscow.
• 27. Guilbault R., Lalonde S. (2019), A stochastic prediction of rough-ness evolution in dynamic contact modelling applied to gear mild wear and contact fatigue, Tribology International, 140, 105854
• 28. Hegadekatte V., Hilgert J., Kraft O., Huber N. (2010), Multi time scale simulations for wear prediction in micro-gears, Wear, 268, 316–324
• 29. Kahraman A., Bajpaj P., Anderson N.E. (2005), Influence of tooth profile deviations on helical gear wear, Journal of mechanical design, 127, 4, 656–663. 30. Kindrachuk M., Volchenko A,. Volchenko D, Volchenko N., Poliakov P., Tisov O., Kornienko A. (2019b) Polymeres with en-hanced energy capacity modified by semiconductor materials, Func-tional materials, 26, 3, 629–634.
• 31. Kindrachuk M.V., Volchenko O.I., Volchenko D.O., Volchenko N.O., Polyakov P.A., Kornienko A.O., Yurchuk A.O. (2019a), Pol-ymeric Materials Modified by Semiconductor Substances in Friction Units of Braking Devices, Journal on nano- and electronic physics, 11, 3, 03014. 32. Kindrachuk V., Galanov B. (2014), An efficient approach for numer-ical treatment of some inequalities in solid mechanics on examples of Kuhn–Tucker and Signorini–Fichera conditions, Journal of the Me-chanics and Physics of Solids, 63, 432–450.
• 33. Kolivand M., Kahraman A. (2010), An ease-off based method for loaded tooth contact analysis of hypoid gears having local and global surface deviations, Journal of mechanical design, 132, 7, 071004.
• 34. Kurdi A, Hongjian Wang H, Chang L. (2018), Effect of nano-sized TiO2 addition on tribological behaviour of poly ether ether ketone composite, Tribology International, 117, 225–235.
• 35. Liu H., Liu H., Zhu C., Tang J. (2020), Study on gear contact fatigue failure competition mechanism considering tooth wear evolution, Tri-bology International, 147, 106277 (Journal pre-proof).
• 36. Liu, X., Yang, Y., Zhang, J. (2016), Investigation on coupling effects between surface wear and dynamics in a spur gear system, Tribolo-gy International, 101, 383–394.
• 37. Mao K. (2007), Gear tooth contact analysis and its application in the redaction of fatigue wear, Wear, 262, 11/12, 1281–1288.
• 38. Pashechko M., Krzysztof Dziedzic K., Mendyk E., Jerzy Jozwik J. (2018), Chemical and phase composition of the friction surfaces Fe–Mn–C–B–Si–Ni–Cr hardfacing coatings, Journal of tribology, 140(2), 021302.
• 39. Pasta A. , Mariotti Virzi G. (2007), Finite element method analysis of a spur gear with a corrected profile, Journal of strain analysis, 42, 281–292.
• 40. Pronikov A. S. (1978), Reliability of machines [In Russian], Machine engineering, Moscow.
• 41. Raadnui S. (2019) Spur gear wear analysis as applied for tribological based predictive maintenance diagnostics, Wear, 268, 316–324.
• 42. Wang H., Zhou C., Leia Y., Liu Z. (2019), An adhesive wear model for helical gears in line-contact mixed elastohydrodynamic lubrica-tion, Wear, 426–427, part A, 896–909. 43. Wang, Y., Wang, Q. J. (2013), Stribeck Curves. Encyclopedia of Tribology, 3365–33150.
• 44. Wei J., Niu R., Dong Q., Zhang S. (2020), Fretting-slipping fatigue failure mode in planetary gear system, International Journal of Fa-tigue, 136, 105632.
• 45. Wu S., Cheng H.S. (1993), Sliding wear calculation in spur gears, Journal of Tribology, 115, 493–500. 46. Zorkoa D, Kulovec S, Duhovnika J, Tavcar J. (2019), Durability and design parameters of a Steel/PEEK gear pair, Mechanisms and machine theory, 140, 825–846.