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The porosity assessment of ceramic topcoat in thermal barrier coatings deposited by APS method

Treść / Zawartość
Identyfikatory
Warianty tytułu
PL
Ocena porowatości warstwy ceramicznej powłokowej bariery cieplnej (TBC) wytworzonej w procesie natryskiwania plazmowego (APS)
Języki publikacji
EN
Abstrakty
EN
In the paper the comparison of open porosity measurement results of ceramic topcoats in thermal barrier coatings (TBCs) was presented. TBCs were produced by Air Plasma Spraying (APS) method and were consisted of two coatings – an outer ceramic topcoat and metallic MeCrAlY bond coat deposited onto surface of René80 Ni-based superalloy. For deposition of ceramic coatings Metco 201 B NS, Metco 204 NS and Metco 210 powders were used whereas for deposition of metallic bond coat AMDRY 365-1 MeCrAlY powder was used. Both types of coatings were deposited using Thermico A60 plasma gun. The microstructure investigations of cross-sections of produced TBC’s were carried out using Hitachi S-3400N scanning electron microscope. Qualitative image analysis of microstructure of produced TBCs as well as analysis of percentage of pores surface area content AA was performed. The evaluation of porosity in ceramic topcoat was carried out by image analysis using MeTilo v.12.1 quantitative software.
PL
W pracy przedstawiono analizę wyników badań porowatości otwartej w zewnętrznej warstwie ceramicznej powłokowej bariery cieplnej TBC. Międzywarstwę metaliczną wytworzono przy użyciu proszku AMDRY 365-1, natomiast warstwę ceramiczną przy zastosowaniu proszku Metco 201 B NS, Metco 204 NS i Metco 210 firmy Oerlikon Metco. Warstwy natryskiwano za pomocą jednoelektrodowego palnika plazmowego A60 firmy Thermico, w warunkach ciśnienia atmosferycznego (APS) na podłożu nadstopu niklu René 80. Badania mikroskopowe powłokowych barier cieplnych TBC prowadzono przy użyciu skaningowego mikroskopu elektronowego Hitachi S-3400N. Wykonano analizę jakościową obrazów mikrostruktury oraz określono pole powierzchni przekroju płaskiego porów otwartych. W ocenie porowatości zewnętrznej warstwy ceramicznej stosowano program komputerowy do ilościowej analizy obrazu MeTilo v.12.1.
Rocznik
Strony
53--65
Opis fizyczny
Bibliogr. 21 poz., rys., tab.
Twórcy
autor
  • Rzeszów University of Technology, Department of Materials Science, 8 Powstańców Warszawy Av., 35-959 Rzeszów
autor
  • Rzeszów University of Technology, Department of Materials Science, 8 Powstańców Warszawy Av., 35-959 Rzeszów
autor
  • Rzeszów University of Technology, Department of Materials Science, 8 Powstańców Warszawy Av., 35-959 Rzeszów
Bibliografia
  • [1] Y. TAMARIN: Protective coatings for turbine blades. ASM International, Materials Park, 2002, OH 44073–0002.
  • [2] K. VON NIESSEN, M. GINDRAT: Plasma Spray-PVD: A new thermal spray process to deposit out of the vapor phase. Journal of Thermal Spray Technology, 20(2011)4, 736-743.
  • [3] A. MARICOCCHI, A. BARTZ, D. WORTMAN: PVD TBC Experience on GE Aircraft Engines. Journal of Thermal Spray Technology, 6(1997)2, 193-198.
  • [4] Y. ZHANG, W.Y. LEE, J.A. HAYNES, I.G. WRIGHT, B.A. PINT, K.M. COOLEY, and P.K. LIAW: Synthesis and cyclic oxidation behavior of a (Ni, Pt) Al coating on a desulfurized Ni-base superalloy. Metallurgical and Materials Transactions A, 30A(1999), 2679-2687.
  • [5] S.J. HONG, G.H. HWANG, W.K. HAN, S.G. KANG: Cyclic oxidation of Pt/Pd-modified aluminide coating on a nickel-based superalloy at 1150°C. Intermetallics, 17(2009), 381-386.
  • [6] G. MOSKAL: Thermal barrier coatings: characteristics of microstructure and properties, generation and directions of development of bond. Journal of Achievements in Materials and Manufacturing Engineering, 37(2009)2, 323-331.
  • [7] J. CHENG, E. H. JORDAN, B. BARBER and M. GELL: Thermal/residual stress in an electron beam physical vapor deposited thermal barrier coating system. Acta Materialia, 46(1998)16, 5839-5850.
  • [8] H. LAU, C. LEYENS, U. SCHULZ, C. FRIEDRICH: Influence of bond coat pretreatment and surface topology on the lifetime of EB-PVD TBCs. Surface and Coatings Technology, 165(2003), 217-223.
  • [9] V.K. TOLPYGO, D.R. CLARKE, K.S. MURPHY: Oxidation-induced failure of EB-PVD thermal barrier coatings. Surface and Coatings Technology, 146-147(2001), 124-131.
  • [10] J. LIU, J.W. BYEON, Y.H. SOHN: Effects of phase constituents/microstructure of thermally grown oxide on the failure of EB-PVD thermal barrier coating with NiCoCrAlY bond coat. Surface and Coatings Technology, 200(2006)20-21, 5869-5876.
  • [11] B.A. PINT, K.L. MORE: Characterization of alumina interfaces in TBC systems. Journal of Materials Science, 44(2009), 1676-1686.
  • [12] S.G. TERRY, J.R. LITTY and C.G. LEVI: Evolution of porosity and texture. In Thermal barrier coatings grown by EB-PVD, elevated temperature coatings: science and technology III, The Minerals, Metals and Materials Society, Warrendale, PA, (1999), 13-26.
  • [13] Y-Ch. JUNG, T. SASAKI, T. TOMIMATSU: Distribution and structures of nanopores in YSZ-TBC deposited by EB-PVD. Science and Technology of Advanced Materials, 4(2013), 571-574.
  • [14] A.M. LIMARGA, D.R. CLARKE: Characterization of electron beam physical vapor-deposited thermal barrier coatings using diffuse optical reflectance. International Journal of Applied Ceramic Technology, 6(2009)3, 400-409.
  • [15] M. Kelly, J. Singh, J. Todd, S. Copley, D. Wolfe: Metallographic techniques for evaluation of thermal barrier coatings produced by electron beam physical vapor deposition. Materials Characterization, 59(2008), 863-870.
  • [16] S.M. MEIER, D.K. GUPTA: The evolution of thermal barrier coatings in gas turbine engine applications. Journal of Engineering for Gas Turbines and Power, 116(1994)1, 250-257.
  • [17] A. SCRIVANI, G. RIZZI, U. BARDI, C. GIOLLI, M. MUNIZ MIRANDA, S. CIATTINI, A. FOSATTI, F. BORGIOLI: Thermal fatigue behavior of thick and porous thermal barrier coatings systems. Journal of Thermal Spray Technology, 16(2007)5-6, 816-821.
  • [18] N. MARKOCSAN, P. NYLÉN, J. WIGREN: Low thermal conductivity coatings for gas turbine applications. Journal of Thermal Spray Technology, 16(2007)4, 498-505.
  • [19] M. GÓRAL, M. DRAJEWICZ, M. PYTEL, S. KOTOWSKI: Characterization of powders used for LPPS Thin Film plasma spraying of thermal barrier coatings. Journal of Achievements in Materials and Manufacturing Engineering, 47(2011)2, 157-165.
  • [20] J. SZALA: MeTilo v.12.1 – instruction manual, University ..., Katowice 2009 (unpublished).
  • [21] G. MOSKAL: The porosity assessment of thermal barrier coatings obtained by APS method. Journal of Achievements in Materials and Manufacturing Engineering, 20(2007)1-2, 483-486.
Uwagi
PL
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę (zadania 2017)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-38351d31-d993-4b39-b989-874d54829d81
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