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Compensation of machine tool angular thermal errors using controlled internal heat sources

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Thermal errors caused by the influence of internal and external heat sources in machine tool structure can cause up to 70% of total machine tool inaccuracy. Therefore, research on thermal behavior of machine tool structures is crucial for successful manufacturing. This paper provides an insight into the modeling of highly nonlinear (increasing with the complexity of the structure) machine tool thermal behavior using thermal transfer functions This approach to modeling is dynamic (uses thermal history) and, due to its relative simplicity, it enables real-time calculations. The method uses very few additional gauges and solves separately each influence participating in the thermal error. The main objective of the article is to describe the estimation of angular deformations occurring at the tool center point due to thermal influences. Transfer functions are used for the identification and control of additional internal heat sources. The second aim is to compare modeling effort with approximation quality. A partial objective is to cover other nonlinearities occurring generally in machine tool thermal behavior. The approach has been verified on a closed quill (a simple and symmetrical machine tool part) and applied on a model of a machine tool structure which has been chosen as the least favorable from the thermal point of view.
Rocznik
Strony
78--90
Opis fizyczny
Bibliogr. 16 poz., tab., rys.
Twórcy
autor
  • Research Center of Manufacturing Technology of the Czech Technical University in Prague, Horská 3, 12800, Prague Czech Republic
autor
  • Research Center of Manufacturing Technology of the Czech Technical University in Prague, Horská 3, 12800, Prague Czech Republic
autor
  • Research Center of Manufacturing Technology of the Czech Technical University in Prague, Horská 3, 12800, Prague Czech Republic
autor
  • Research Center of Manufacturing Technology of the Czech Technical University in Prague, Horská 3, 12800, Prague Czech Republic
Bibliografia
  • [1] WECK M., MCKEOWN P., BONSE R., HERBST U., 1995, Reduction and compensation of thermal errors in machine tools, Annals of the CIRP, 44/2/589-598.
  • [2] RAMESH R., MANNAN M. A., POO A. N., 2000, Error compensation in machine tools - a review, Part II: thermal errors, in International Journal of Machine Tools & Manufacturing, 40/1257 -1284.
  • [3] MEO F., MERLO A., RODRIGUEZ M., BRUNNER B., FLECK N. A., LU T. J., MAI S. P., SRIKANTHA PHANI A., WOODHOUSE J., 2008, Advanced hybrid mechatronic materials for ultra precise and high performance machining system design. Innovative production machines and systems, D.T. Pham, E.E. Eldukhri and A.J. Soroka (eds), MEC. Cardiff University, UK.
  • [4] HORNYCH J., BARTA P., HOREJS O., VYROUBAL J., 2007, Thermal transfer function based control of a machine tool cooling system, In proceedings of the topical meeting: Thermal Effects in Precision System. Maastricht, Netherlands, 18 - 19.
  • [5] BORUNDIA A., TRAN H. D., 2002, An experimental investigation of heat pipes at low power inputs, in proceedings of the ASPE 17th annual meeting.
  • [6] BARTA P., 2008, Frequency transfer functions in thermo-mechanics, doctoral thesis, Czech Technical University in Prague, Faculty of Mechanical Engineering, 83.
  • [7] TSENG P.-C., 1997, A real-time inaccuracy compensation method on a machining centre, The International Journal of Manufacturing Technology 13, Springer-Verlag London Ltd., 182-190.
  • [8] LEE J., KRAMER B. M., 1993, Analysis of machine degradation using a neural network based pattern discrimination model, Journal of Manufacturing Systems, 12/5/379-387.
  • [9] SHAUNGHUI H., LIU J., SONG B., HAO M., ZHENG W., TANG Z., 1999, Research on thermal error of the 3Dcoordinate measuring machine based on the finite element method, ICIRA, Part II, LNAI 5315, 440-448.
  • [10]BRECHER C., HIRSCH P., 2004, Compensation of thermo-elastic machine tool deformation based on control internal data, in annals of the CIRP, 53/1/299 - 304.
  • [11]BRECHER C., WISSMANN A., KLEIN W., 2010, Compensation of thermo-dependent machine tool deformations due to spindle load based on reduced modelling effort, in 14th International Conference on Mechatronic Technology (ICMT), Osaka, Japan, 295 - 302.
  • [12]BRECHER C., WISSMANN A., KLEIN W., 2010, Compensation of thermo-dependent machine tool deformations due to spindle load based on reduced experimental procedure modelling effort-synthesis between direct and indirect compensation, in: 8h International Conference on High Speed Machining, www.enim.fr/hsm2010, Metz, France, 8.
  • [13]MARES M., BARTA P., 2008, Mechatronic approach in modelling, identification and control of thermal deformation of quill, MM Science Journal, 10/25 – 29.
  • [14]MARES M., HOREJS O., KOHUT P., HORNYCH J., BARTA P., 2010, Application of mechatronic approach to modelling, identification and control of machine tool thermal errors, in proceedings of the 29th IASTED International Conference: Modelling, Identification and Control (MIC 2010), Innsbruck, Austria, 284-290.
  • [15]MARES M., 2010, Kompenzace teplotních úhlových deformací pinoly pomocí řízených vnitřních zdrojů tepla, Konference studentské tvůrčí činnosti (STČ 2010), Praha, http://stc.fs.cvut.cz, 10 s.
  • [16]LJUNG L., 2009, System identification toolbox 7 User’s guide, www.mathworks.com (The MathWorks).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-37fc75df-6f62-48d1-8305-2fa9a057b264
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