Sensitivity analysis of stress/strain evolution on removal thickness in machining laser cladded workpiece with a novel FEM method

• Autorzy: Lv Tao , Zhang Peirong , Du Jin , Su Guosheng , Xia Yan , Liu Zhanqiang

Identyfikatory

DOI

10.1007/s43452-024-00862-4

• Języki publikacji: EN

Abstrakty

EN

During subsequent machining of laser cladded workpiece, the stress transferred in depth direction is different from the conventional cast workpiece due to the geometrical discontinuity, resulting in the stress difference and strain discontinuity at the interface between the cladding layer and substrate. Distinguishing from the traditional finite element method model, this paper establishes a model with an inclined interface to investigate the thickness ratio, i.e., the ratio of the removal thickness in subsequent machining to cladding thickness on the machining-induced stress and strain. The results show that the maximum thickness ratio is 0.352 when the removal thickness is 0.1 mm. The change in interfacial shear stress energy dissipation due to interfacial inclination makes this result 22.8% lower than a traditional model with a horizontal interface. With the help of the presented model, the effect of removal thickness on machining-induced stress and strain evolution was investigated. The results show that an increase in the removal thickness will lead to an increase in machining-induced stress and strain. The stress difference and strain increment at the interface increase proportionally with the removal thickness, implying that variations in removal thickness will have a consequential impact on the maximum thickness ratio. Thus, the interaction of material removal thickness and thickness ratio on PEEQ increment at the interface was further analyzed. The response surface results indicate that an increase in the removal thickness leads to a corresponding increase in the maximum thickness ratio, albeit with a minor degree of influence. Therefore, the challenge of fixing the maximum thickness ratio in actual machining due to multi-step processes can be resolved through micro-adjustments. Simultaneously, in engineering applications, workpiece surface defects exhibit varying depths and require different removal amounts after cladding. This study provides further theoretical guidance for repairing and remanufacturing surface defects with diverse depths.

Słowa kluczowe

EN

laser cladded workpiece; interfacial stress strain; maximum thickness ratio; removal thickness

• Wydawca: Springer ; Wrocław University of Science and Technology
• Czasopismo: Archives of Civil and Mechanical Engineering
• Rocznik: 2024
• Tom: Vol. 24, no. 2
• Strony: art. no. e53, 2024
• Opis fizyczny: Bibliogr. 36 poz., rys., tab., wykr.

Twórcy

autor

Lv Tao

• School of Mechanical Engineering, Qilu University of Technology (Shandong Academy of Sciences), Jinan 250353, People’s Republic of China
• Shandong Institute of Mechanical Design and Research, Jinan 250031, People’s Republic of China

autor

Zhang Peirong

• School of Mechanical Engineering, Qilu University of Technology (Shandong Academy of Sciences), Jinan 250353, People’s Republic of China
• Shandong Institute of Mechanical Design and Research, Jinan 250031, People’s Republic of China

• https://orcid.org/0000-0001-5597-9752

autor

Du Jin

• School of Mechanical Engineering, Qilu University of Technology (Shandong Academy of Sciences), Jinan 250353, People’s Republic of China
• Shandong Institute of Mechanical Design and Research, Jinan 250031, People’s Republic of China

autor

Su Guosheng

• School of Mechanical Engineering, Qilu University of Technology (Shandong Academy of Sciences), Jinan 250353, People’s Republic of China
• Shandong Institute of Mechanical Design and Research, Jinan 250031, People’s Republic of China

autor

Xia Yan

• School of Mechanical Engineering, Qilu University of Technology (Shandong Academy of Sciences), Jinan 250353, People’s Republic of China
• Shandong Institute of Mechanical Design and Research, Jinan 250031, People’s Republic of China

autor

Liu Zhanqiang

• Key Laboratory of High Efficiency and Clean Mechanical Manufacture of MOE, School of Mechanical Engineering, Shandong University, Jinan 250061, People’s Republic of China

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Uwagi

Opracowanie rekordu ze środków MNiSW, umowa nr POPUL/SP/0154/2024/02 w ramach programu "Społeczna odpowiedzialność nauki II" - moduł: Popularyzacja nauki (2025).