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The paper presents the results of measurements of chip temperature in the cutting zone during milling. The main aim of the research was to record and compare the maximum chip temperature in consecutive frames of thermal images. An additional goal may be the influence of changes in technological parameters on the temperature of the chips in the cutting zone. Two grades of magnesium alloys were used for the tests: AZ31 and AZ91HP. The research used a carbide milling cutter with an additional chip breaker, dedicated to effective roughing of light alloys. These tool geometries can assist in the high-performance machining of magnesium alloys by efficiently splitting the chip and consequently reducing friction in the machining zone. This can reduce the cutting area temperature. The results of the research work were showed as exemplary "time" charts, box-plot charts and a summary table, which additionally included an error analysis of the measurement method. On the basis of the tests and measurements performed, it can be concluded that despite the observed chip fragmentation, the obtained temperatures can be defined as the so-called safe milling areas. During the machining tests, the risk of chip ignition during machining was not observed, also the characteristic melting points, which clearly indicates the safety of the milling process of these alloys. It has been observed that with the increase of vc and fz, there was no increase in the maximum temperature of the chip in the cutting area. This situation only occurs when increasing ap.
Wydawca
Rocznik
Tom
Strony
109--119
Opis fizyczny
Bibliogr. 22 poz., fig., tab.
Twórcy
autor
- Department of Production Engineering, Mechanical Engineering Faculty, Lublin University of Technology
autor
- Department of Production Engineering, Mechanical Engineering Faculty, Lublin University of Technology
autor
- Institute of Machine Tools and Production Engineering, Faculty of Mechanical Engineering, Lodz University of Technology
Bibliografia
- 1. Fang F.Z., Lee L.C., Liu X.D. Mean flank temperature measurement in high speed dry cutting. Journal of Materials Processing Technology. 2005; 167: 119–123.
- 2. Guo Y.B., Salahshoor M. Process mechanics and surface integrity by high-speed dry milling of biodegradable magnesium–calcium implant alloys. CIRP Annals – Manufacturing Technology. 2010; 59: 151–154.
- 3. Guo Y., Liu Z. Sustainable High Speed Dry Cutting of Magnesium Alloys, Materials Science Forum Online. 2012; 723: 3–13.
- 4. Karimi M., Nosouhi R. An experimental investigation on temperature distribution in high-speed milling of AZ91C magnesium alloy. AUT Journal of Mechanical Engineering. 2021; 5: 1–5.
- 5. Hou J., Zhao N., Zhu S. Influence of Cutting Speed on Flank Temperature during Face Milling of Magnesium Alloy. Materials and Manufacturing Processes. 2011; 26: 1059–1063.
- 6. Hou J.Z., Zhou W., Zhao N. Methods for prevention of ignition during machining of magnesium alloys. Key Engineering Materials. 2010; 447–448: 150–154.
- 7. Kuczmaszewski J., Zagórski I. Methodological problems of temperature measurement in the cutting area during milling magnesium alloys. Management and Production Engineering Review. 2013; 4: 26–33.
- 8. Kuczmaszewski J., Zagórski I., Zgórniak P. Thermographic study of chip temperature in high-speed dry milling magnesium alloys. Management and Production Engineering Review. 2016; 7: 86–92.
- 9. Kuczmaszewski J., Zagórski I., Dziubińska A. Investigation of ignition temperature, time to ignition and chip morphology after the high-speed dry milling of magnesium alloys. Aircraft Engineering andAerospace Technology. 2016; 88: 389–396.
- 10. Zagórski I., Kuczmaszewski J. Temperature measurements in the cutting zone, mass, chip fragmentation and analysis of chip metallography images during AZ31 and AZ91HP magnesium alloy milling. Aircraft Engineering and Aerospace Technology. 2018; 90: 496–505.
- 11. Zgórniak P., Grdulska A. Investigation of temperature distribution during milling process of AZ91HP magnesium alloys, Mechanics and Mechanical Engineering. 2012; 16(1): 33–40.
- 12. Habrat D., Stadnicka D., Habrat W. Analysis of the legal risk in the scientific experiment of the machining of magnesium alloys. Lecture Notes in Mechanical Engineering. 2019; 421–430.
- 13. Zgórniak P., Stachurski W., Ostrowski D. Application of thermographic measurements for the determination of the impact of selected cutting parameters on the temperature in the workpiece during milling process, Strojniški vestnik. Journal of Mechanical Engineering. 2016; 62(11): 657–664.
- 14. Kłonica M., Kuczmaszewski J. Modification of Ti6Al4V titanium alloy surface layer in the ozone atmosphere. Materials. 2019; 12: 1–14.
- 15. Du Y., Yue C., Li X., Liu X., Liang S.Y. Research on breakage characteristics in side milling of titanium alloy with cemented carbide end mill. International Journal of Advanced Manufacturing Technology. 2021; 117(11–12): 3661–3679.
- 16. Yang Z., Zhang D., Huang X., Yao C., Ren J. The simulation of cutting force and temperature in high speed milling of Ti-6Al-4V. Advanced Materials Research. 2010; 139–141: 768–771.
- 17. Nieslony P., Grzesik W., Bartoszuk M., Habrat W. Analysis of mechanical characteristics of face milling process of Ti6Al4V alloy using experimental and simulation data. Journal of Machine Engineering. 2016; 16(3): 58–66.
- 18. Sun J., Wong Y.S., Rahman M., Wang Z.G., Neo K.S., Tan C.H., Onozuka H. Effects of coolant supply methods and cutting conditions on tool life in end milling titanium alloy. Machining Science and Technology. 2006; 10(3): 355–370.
- 19. Akyuz B. Machinability of magnesium and its alloys. The Online Journal of Science and Technology. 2011; 1: 31–38.
- 20. Wolfe W.L. Handbook of Military Infrared Technology. Office of Naval Research, Department of Navy, Washington, D.C.
- 21. Flir System Inc. http://www.flir.com/PL/, access 1.12.2021.
- 22. Sandvik Coromant Catalogue. Metalcutting Technical Guide: Milling. http://www.sandvik.coromant.com/, access 1.12.2021.
Uwagi
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-348c7c5e-8e6c-4087-8c9f-b61a9ebd6499