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Belt conveyors are commonly employed in manufacturing and excavation processes. One of the basic components of such equipment are flat transport belts which can be monolithic or composite. In both cases, the belts are most often made of plastic materials. The manufacturing process of flat transport belts usually involves two stages. During the first stage, belts of very high length of up to several hundred meters are manufactured with use of the correct technology for a given belt type. In order to be usable in the finished conveyor system, correct length of such belts is to be achieved. Considering the above, the subsequent stage of manufacturing requires cutting the belts down to the appropriate length and very often joining the ends to form a closed loop with specific circumference. In an attempt to answer the demand of the manufacturing industry, the authors took up design works on an automated device for crosswise cutting of monolithic and composite belts. This article presents three construc-tion concepts of the authors’ own design together with an analysis of construction and operating factors which affect their usability. The presented discussion leads to selecting one of the solutions for which a drive system concept designed by the authors is proposed. Additionally, an analysis of the influence of the cutting knife geometry on cutting force is provided.
Czasopismo
Rocznik
Tom
Strony
144--153
Opis fizyczny
Bibliogr. 37 poz., rys.
Twórcy
autor
- Rajarambapu Institute of Technology, Rajaramnagar, Uran Islampur, Maharashtra 415414, India
autor
- Institute of Machine Design, Poznań University of Technology, ul. Piotrowo 3, 61-138 Poznań, Poland
autor
- Institute of Machine Design, Poznań University of Technology, ul. Piotrowo 3, 61-138 Poznań, Poland
autor
- Institute of Machine Design, Poznań University of Technology, ul. Piotrowo 3, 61-138 Poznań, Poland
autor
- Institute of Machine Design, Poznań University of Technology, ul. Piotrowo 3, 61-138 Poznań, Poland
autor
- Institute of Machine Design, Poznań University of Technology, ul. Piotrowo 3, 61-138 Poznań, Poland
Bibliografia
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- 4. Breco (2011), Brecoflex flat belts – Product Catalogue, Breco, Porta Westfalica.
- 5. Broniewicz T., Iwasiewicz A., Kapko J., Płaczek W. (1970) Methods of researches and examination of plastics properties (in Polish), WNT, Warszawa.
- 6. Chao-Lieh Yang, Shey-Huei Sheu, Kun-Tzu Yu, (2009) The relia-bility analysis of a thin-edge blade wear in the glass fiber cutting pro-cess, Journal of Materials Processing Technology, 209, 1789-1795.
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- 9. Domek G., Dudziak M. (2011), Energy Dissipation in Timing Belts Made From Composite Materials, Advanced Material Research, Vol. 189-193, 4414-4418.
- 10. Fierek A., Malujda I., Talaśka K. (2019), Design of a mechatronic unit for applications of coats of adhesive, MATEC Web of Confer-ences, 254, 01019.
- 11. Górecki J. (2020), Preliminary analysis of the sensitivity of the algebraic dry ice agglomeration model using multi-channel dies to change their geometrical parameters, IOP Conference Series: Mate-rials Science and Engineering, 776, 012030.
- 12. Górecki J., Fierek, A., Talaśka K., Wałęsa K. (2020), The influence of the limit stress value on the sublimation rate during the dry ice densification process, IOP Conference Series: Materials Science and Engineering, 776, 012072.
- 13. Górecki J., Malujda I., Talaśka K. (2016), Investigation of internal friction of agglomerated dry ice, Procedia Engineering, 136, 275-279.
- 14. Górecki J., Talaśka K., Wałęsa K., Wilczyński D., Wojtkowiak D. (2020), Mathematical model describing the influence of geometrical parameters of multichannel dies on the limit force of dry ice extrusion process, Materials, 13(15), 3317.
- 15. Groover M. P. (2015), Fundamentals of modern manufacturing, Willey, 503-510.
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- 19. Madej M., Ozimina D. (2010), Plastics and composite materials (in Polish), Wydawnictwo Politechniki Świętokrzyskiej, Kielce.
- 20. Marciniak Z. (1959), Punching dies construction (in Polish), WNT, Warszawa, 299-302.
- 21. Osiński Z. (2007), Basics of machine design (in Polish), PWN, Warszawa, 157-163.
- 22. Puszka A. (2006), Polyurethanes – sources, properties and modifi-cations (in Polish), Zakład Chemii Polimerów, Wydział Chemii Uni-wersytetu Marii Curie Skłodowskiej w Lublinie, Lublin.
- 23. Sikora R. (1993), Polymers processing (in Polish), Wydawnictwo ŻAK, Warszawa.
- 24. Soares, V. M., Pereira, J. G., Zanette, C. M., Nero L.A., Pinto J.P., Barcellos J.P., Bersot L.S. (2014) Cleaning Conveyor Belts in the Chicken-Cutting Area of a Poultry Processing Plant with 45 degrees C Water, Journal of Food Protection, 77(3), 496-498.
- 25. Talaśka K., Wojtkowiak D. (2018), Modelling mechanical properties of the multilayer composite materials with the polyamide core, MATEC Web of Conferences, 157, 02052.
- 26. Wałęsa K., Malujda I., Górecki J. (2020), Experimental research of the mechanical properties of the round drive belts made of thermo-plastic elastomer, IOP Conference Series: Materials Science and Engineering, 776, 012107.
- 27. Wałęsa K., Malujda I., Talaśka K., Wilczyński D. (2020), Process analysis of the hot plate welding of drive belts, Acta Mechanica et Automatica, 14(2), 84-90.
- 28. Wałęsa K., Malujda I., Wilczyński D. (2019), Shaping the parameters of cylindrical belt surface in the joint area, Acta Mechanica et Automatica, 13(4), 255-261.
- 29. Wałęsa K., Malujda I., Wilczyński D. (2020), Experimental research of the thermoplastic belt plasticizing process in the hot plate welding, IOP Conference Series: Materials Science and Engineering, 776, 012011.
- 30. Wanqing L., Changqing F., Xing Z., Youliang C., Rong Y., Dong-hong L. (2017), Morphology and thermal properties of polyurethane elastomer based on representative structural chain extenders, Ther-mochimica Acta, 653, 116–125.
- 31. Wilczyński D., Malujda M., Górecki J., Domek G. (2019), Experi-mental research on the process of cutting transport belts, MATEC Web of Conferences, 254, 05014.
- 32. Wilhelm Herm. Müller, (2020), Nitta Industries – Product Catalogue (in Polish), In: www.whm.pl (Access date: 06.04.2020).
- 33. Wojtkowiak D., Talaśka K. (2019), Determination of the effective geometrical features of the piercing punch for polymer composite belts, The International Journal of Advanced Manufacturing Technol-ogy, 104(1-4), 315-332.
- 34. Wojtkowiak D., Talaśka K., Malujda I., Domek G. (2017), Vacuum conveyor belts perforation – methods, materials and problems, Mechanik, 90(12), 1138-1142.
- 35. Wojtkowiak D., Talaśka K., Malujda I., Domek G. (2018), Analysis of the influence of the cutting edge geometry on parameters of the perforation process for conveyor and transmission belts, MATEC Web of Conferences, 157, 01022.
- 36. Wojtkowiak D., Talaśka K., Malujda I., Domek G. (2018), Estima-tion of the perforation force for polymer composite conveyor belts taking into consideration the shape of the piercing punch, The Inter-national Journal of Advanced Manufacturing Technology, 98(9-12), 2539-2561.
- 37. Żuchowska D. (2000), Construction polymers (in Polish), WNT, Warszawa.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2021).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-3419cad8-cdc7-4e86-bdd8-4f24ff1ac24c