Assessment of Slurry Transport Efficiency after Applying Deflocculant in the Lime Production Process

• Autorzy: Jaworska-Jóźwiak Beata J.

Identyfikatory

DOI

10.24425/mper.2023.147203

• Języki publikacji: EN

Abstrakty

EN

The paper presents a method for improving the lime production process by increasing the efficiency of the lime slurry transport that occurs in it. The aim of the study was to reduce the energy demand of the pump installed in the discharge line. The presented solution consists of applying an additive called deflocculant to the transported slurry in order to reduce its viscosity while increasing the concentration of solids content. The deflocculant applied to the slurry is composed of waste material from the lime slaking process and an environmentally neutral chemical substance in the form of sodium-water glass. The rheological studies conducted confirm the positive effect of the selected deflocculant on the properties of the slurry tested. As a result of the analysis, it has been shown that the proposed solution has a substantial effect on reducing the friction factor of the transported slurry, thus reducing the energy consumption in the investigated process.

Słowa kluczowe

EN

efficiency; lime production process; deflocculant; friction factor; energy savings

• Wydawca: Production Engineering Committee of the Polish Academy of Sciences ; Polish Association for Production Management
• Czasopismo: Management and Production Engineering Review
• Rocznik: 2023
• Tom: Vol. 14, No. 4
• Strony: 48--55
• Opis fizyczny: Bibliogr. 32 poz. rys., tab., wykr., zdj.

Twórcy

autor

Jaworska-Jóźwiak Beata J.

• Production Engineering, Kielce University of Technology, Al. Tysiąclecia Państwa Polskiego 7, 25-314, Kielce

Bibliografia

• Bozarth, C., & Handfield R.B. (2006). Introduction to Operations and Supply Chain Management, Pearson Education Inc., New Jersey.
• Brautlecht, C.A., & Sethi, J.R. (1933). Flow of Paper Pulps in Pipe Lines, Industrial and Engineering Chemistry, 25(3), 283-288. DOI: 10.1021/ie50279a009.
• Chhabra, R.P., & Richardson, J.F. (2008). Non-Newtonian Flow and Applied Rheology, Butterworth-Heinemann: Oxford, UK.
• Chipakwe, V., Semsari, P., Karlkvist, J., Rosenkranz, J., & Chelgani, S.C. (2020). Critical review of the mechanisms of chemical additives used in grinding and their effects on the downstream processes. Journal of Materials Research and Technology, 9(4), 8148-8162.
• Christopher, W.F., & Thor, C.G. (1993). Handbook for Productivity Measurement and Improvement, Productivity Press, Cambridge.
• De Gennes, P.R. (1992). Soft matter. Reviews of Modern Physics, 256 (5056), 495-497. DOI: 10.1126/science.256.5056.495.
• Drabik, L., & Sobol, E. (2016). Dictionary of the Polish Language, PWN Scientific Publishing House, Warsaw.
• Forrest, F., & Grierson, G.A. (1931). Friction losses in cast iron pipe carrying paper stock. Paper Trade Journal, 92(22), 39-41.
• Goshau, Y., Kitaw, D., & Matebu, A. (2017). Development of Productivity Measurement and Analysis Framework for Manufacturing Companies. Journal of Optimisation in Industrial Engineering, 22, 1-13.
• Grudzień, Ł., & Osiński, F. (2022). The impact of the enterprise management system on the energy efficiency of auxiliary processes. Management and Production Engineering Review, 1(13), 3-8.
• Ihle, C.F. (2016). The least energy and water cost condition for turbulent, homogeneous pipeline slurry transport, International Journal of Mineral Processing, 148, 59-64.
• Jaworska-Jóźwiak, B., & Dziubiński, M. (2022). Effect of Deflocculant Addition on Energy Savings in Hydrotransport in the Lime Production Process. Energies, 15(11), 3869. DOI: 10.3390/en15113869.
• Jurban, B.A., Zurigat, Y.H., & Goosen, M.F.A. (2005). Drag Reducing Agents in Multiphase Flow Pipelines: Recent Trends and Future Needs. Petroleum Science and Technology, 23, 1403-1424.
• Kaushal, K., Satish, K., & Ajay, K. (2018). Effect of additives on static settled concentration, pH and viscosity of bottom ash-water suspension. Journal of Mechanical Engineering, 68(3), 49-58.
• Knosala, R. (2017). Production Engineering - Knowledge Compendium, PWE, Warsaw.
• Kosieradzka, A. (2012). Enterprise productivity management, C.H. Beck, Warsaw.
• Lumley, J.L. (1969). Drag reduction by additives. Annual Review of Fluid Mechanics, 1, 367-384.
• Matras, Z., & Kopiczak, B. (2016). The effect of surfactant and high molecular weight polymer addition on pressure drop reduction in pipe flow. Brazilian Journal of Chemical Engineering, 33, 933-943.
• Mingzhi, L., Yanping, H., Ruhong, J., Zhang, J., Hongsheng, Z., Weihuang, L., & Yadong, L. (2022). Analysis of minimum specific energy consumption and optimal transport concentration of slurry pipeline transport systems. Particuology, 66, 38-47.
• Nadolink, R.H., & Haigh, W.W. (1995). Bibliography on skin friction reduction with polymers and other boundary-layer additives, Applied Mechanics Reviews, 48(7), 351-460.
• Parzonka, W., Kenchington, J.M., & Charles, M.E. (1981). Hydrotransport of solids in horizontal pipes: Effects of solids concentration and particle size on deposit velocity. Canadian Journal of Chemical Engineering, 59, 291-296.
• Pullum, L., & McCarthy, D.J.M. (1993). Ultra high concentration and hybrid hydraulic transport systems. Freight Pipelines. In: Round, G.F. (Eds.), 127-139.
• Rajappan, A., & McKinley, G.H. (2020). Cooperative drag reduction in turbulent flows using polymer additives and superhydrophobic walls. Physical Review Fluids, 5(11).
• Schaan, J., Summer, R.J., Gillies, R.G., & Shook, C.A. (2000). The effect of particle shape on pipeline friction for Newtonian slurries of ?ne particles. The Canadian Journal of Chemical Engineering, 78, 717-725.
• Senapati, P.K., Panda, D., & Parida, A. (2009). Predicting the viscosity of limestone-water slurry. JMMCE, 8(3), 203-221.
• Shook, C.A., & Roco, M.C. (1991). Slurry flow. Principles and practise, Butterworth-Heinemann: Oxford, UK.
• Siwek, T. (2017). Investigating centrifugal pumps and their operating systems, Publishing House of The AGH University of Science and Technology: Cracow, Poland.
• Toms, B.A. (1948). Some observations on the flow of linear polymer solutions through straight tubes at large Reynolds numbers. Proceedings of the International Congress on Rheology, 135-41.
• Wang, Y., Yu, B., Zakin, J.L., & Shi, H. (2011). Review on Drag Reduction and Its Heat Transfer by Additives. Advanced Mechanical Engineering, 8749.
• White, C.M., & Mungal, M.G. (2008). Mechanics and Prediction of Turbulent Drag Reduction with Polymer Additives. Annual Review of Fluid Mechanics, 40, 235-256.
• Wu, J., Graham, L., Wang, S., & Parthasarathy, R. (2010). Energy efficient slurry holding and transport. Minerals Engineering, 23, 705-712.
• Zhang, X., Duan, X., & Muzychka Y. (2021). Drag reduction by polymers: a brief review of the history, research progress and prospects. International Journal of Fluid Mechanics Research, 48(6), 1-21, DOI: 10.1615/InterJFluidMechRes.2021038352.