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In the paper, verification of welding process parameters of overlap joints of aluminium alloys EN AW-6082 and EN AW-7075, determined on the grounds of a numerical FEM model and a mathematical model, is presented. A model was prepared in order to determine the range of process parameters, for that the risk of hot crack occurrence during welding the material with limited weldability (EN AW-7075) would be minimum and the joints will meet the quality criteria. Results of metallographic and mechanical examinations of overlap welded joints are presented. Indicated are different destruction mechanisms of overlap and butt joints, as well as significant differences in their tensile strength: 110 to 135 MPa for overlap joints and 258 MPa on average for butt joints.
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Tom
Strony
1403--1409
Opis fizyczny
Bibliogr. 28 poz., rys., tab., wzory
Twórcy
autor
- Wroclaw University of Science and Technology, Department of Materials Science, Strength and Welding, 5-7 Łukasiewicza Str., 50-370 Wrocław, Poland
autor
- Wroclaw University of Science and Technology, Department of Materials Science, Strength and Welding, 5-7 Łukasiewicza Str., 50-370 Wrocław, Poland
autor
- Wroclaw University of Science and Technology, Department of Metal Forming and Metrology, 5-7 Łukasiewicza Str., 50-370 Wrocław, Poland
autor
- Wroclaw University of Science and Technology, Department of Metal Forming and Metrology, 5-7 Łukasiewicza Str., 50-370 Wrocław, Poland
autor
- Wroclaw University of Science and Technology, Faculty of Mechanical Engineering, 5-7 Łukasiewicza Str., 50-370 Wrocław, Poland
Bibliografia
- [1] W. S. Miller, L. Zhuang, J. Bottema, A. J. Wittebrood, P. De Smet, A. Haszler, A. Vieregge, Recent development in aluminium alloys for the automotive industry, Materials Science and Engineering 280, 37-49 (2000).
- [2] J. Hirsch, Recent development in aluminium for automotive applications, Transactions of Nonferrous Metals Society of China 24, 1995-2002 (2014).
- [3] J. Hirsch, Automotive trends in aluminium - The European perspective, Materials Forum, 15-23 (2004).
- [4] The aluminium automotive manual, Applications - Car body - Body structure, 2-83 (2013), online pdf.
- [5] Z. Mirski, T. Wojdat, A. Margielewska, Braze-welding in joining dissimilar materials, Biuletyn Instytutu Spawalnictwa w Gliwicach 3 (62), 26-32 (2018).
- [6] W. Gawrysiuk, Technology of braze welding by arc methods. Technological recommendations and examples of application in industry, Biuletyn Instytutu Spawalnictwa 3 (49), 35-40 (2005).
- [7] T. Pfeifer, S. Stano, Modern methods of weldbrazing in the aspect of quality and properties of joints, Welding Technology Review 9 (88), 95-102 (2016).
- [8] EN 573-3:2014 Aluminium and aluminium alloys - chemical composition and form of wrought products - Part 3: chemical composition and form of products.
- [9] The aluminium automotive manual, Joining - Introduction, 1-5 (2015).
- [10] Ł. Bolewski, M. Szkodo, P. Pękala, Investigation of the impact in current intensity on AW-7075 aluminum alloy welding, Projektowanie i Konstrukcje Inżynierskie (9), 22-26 (2016).
- [11] Ł. Bolewski, M. Szkodo, P. Pękala, G. Ochocki, Impact of shielding gases composition on AW-7075 aluminum alloy welding, Projektowanie i Konstrukcje Inżynierskie (3), 20-24 (2017).
- [12] M. Kang, Ch. Kim, A Review of Joining Processes for High Strength 7xxx Series Aluminum Alloys, Journal of Welding and Joining 6 (35), 79-88 (2017).
- [13] G. Meschut, V. Janzen, T. Olfermann, Innovative and Highly Productive Joining Technologies for Multi-Material Lightweight Car Body Structures, Journal of Materials Engineering and Performance 5 (23), 1515-1523 (2014).
- [14] O. Hahn, G. Meschut, S. Suellentrop, V. Janzen, T. Olfermann, Joining Technologies in Hybrid Lightweight Structures, Leichtbau der Fahrzeugtechnik, Springer Vieweg Verlag, Wiesbaden, Germany, 622-662 (2013).
- [15] The aluminium automotive manual, Joining - Mechanical joining, 1-66 (2015).
- [16] J. Pilarczyk (red.): Engineer’s guide. Welding, Vol. 1, WNT Publishing (2003).
- [17] DIN EN 485-2:2018 Aluminium and aluminium alloys - Sheet, strip and plate - Part 2: Mechanical properties.
- [18] E. Tasak, A. Ziewiec, Weldability of construction materials, Vol. I, Weldability of steel, JAK Publishing, (2009).
- [19] E. Tasak, A. Ziewiec, Characteristics of cracks in welded joints and methods of prevention, Bonding of Metals and Plastics in Practice (2), 10-15 (2017).
- [20] EN ISO 14175:2009 Welding consumables - Gases and gas mixtures for welding and related processes.
- [21] https://www.mathworks.com/help/curvefit/fit.html
- [22] T. B. Massalski, Binary alloys phase diagrams. Vol. 1, ASM International, (1992).
- [23] T. Pfeifer, J. Rykała, Welding EN AW 7075 Aluminium Alloy Sheets - Low-energy Versus Pulsed Current, Biuletyn Instytutu Spawalnictwa 5 (58), 137-144 (2014).
- [24] I. Peter, M. Rosso, Study of 7075 aluminium alloy joints, The Scientific Bulletin of VALAHIA, University MATERIALS and MECHANICS 13 (15), 7-11.
- [25] EN ISO 4136:2013-05 Destructive tests of welded metal joints - Tensile test of transverse specimens.
- [26] Z. Liu, K. Yang, D. Yan, Refill Friction Stir Spot Welding of Dissimilar 6061/7075 Aluminum Alloy, High Temperature Materials and Processes 39, 69-75 (2019).
- [27] I. Kalemba, D. Miara, M. Kopyściański, K. Krasnowski, Characterization of friction stir welded 5xxx and 7xxx aluminum alloys, Welding Technology Review 2 (87), 30-36 (2015).
- [28] EN ISO 6507-1:2007Metals - Vickers hardness measurement - Part 1: Test method.
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Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-3386170d-4d33-415b-bcd1-992f2895528f