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Tytuł artykułu

The Effect of the Addition of Bentonite Clay to Traditional Sand Mixtures on the Surface Quality of Iron Castings

Treść / Zawartość
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Successful casting demands that during pouring of the foundry mould with molten metal the mould cavity suffers no deformation. This, in turn, demands the use of binding materials that can give the base sand adequate strength. The main bonding materials are clay binders. The foundry industry uses minerals rich in clay, such as kaolinite, halloysite, hydromica, montmorillonite, polygorskite, vermiculite and allophane. Due to their binding capacity, montmorillonites are the most interesting minerals of all the plastic clay rocks. The basic clay rock containing montmorillonite, used as a common binding material for traditional foundry sand mixtures, is bentonite. The domestic demand for raw bentonite materials is almost entirely satisfied by imports from Slovakia, Turkey, Italy, Germany and the Czech Republic, in order of import size. In Poland, the bentonite deposits occur in very small quantities. The exploitation of bentonites is carried out only in the Krzeniów deposit, where they constitute a mineral accompanying basalt. Much more common are bentonite clays containing in addition to smectites also a large amount of other clay minerals. The article presents the results of studies of the physico-chemical and mechanical properties of moulding sand mixtures containing pure bentonite, pure clay or hybrid bentonites which are a bentonite-clay mixture. Melting was also carried out to determine the effect of the type of binder on the surface quality of iron castings.
Rocznik
Strony
160--167
Opis fizyczny
Bibliogr. 12 poz., rys., tab.
Twórcy
  • ŁUKASIEWICZ – Foundry Research Institute, Department of Technology, Zakopianska 73, 30-418 Cracow, Poland
autor
  • ŁUKASIEWICZ – Foundry Research Institute, Department of Technology, Zakopianska 73, 30-418 Cracow, Poland
  • ŁUKASIEWICZ – Foundry Research Institute, Department of Technology, Zakopianska 73, 30-418 Cracow, Poland
  • Wrocław University of Technology, Faculty of Mechanical Engineering, Chair of Foundry Engineering, Plastics and Automation, Ignacego Łukasiewicza 5, 50-371 Wrocław, Poland
Bibliografia
  • 1. Aramide F.O., Aribo S., Folorunso D.O., 2011. Optimizing the moulding properties of recycled ilaro silica sand. Leonardo Journal of Sciences, 19, 93–102.
  • 2. Beňo J., Lichý P., Kroupová I., Radovský F., 2016. Influencing of foundry bentonite mixtures by binder activation. Metalurgija, 55 (1), 7–10.
  • 3. Brzeziński D., 2018. Surowce mineralne Polski. Bentonity i iły bentonitowe. Retrieved April 2018, from http://geoportal.pgi.gov.pl/surowce/skalne/bentonity/2018
  • 4. Dańko J., Holtzer M., 2010. Metody ograniczenia odpadów z procesów odlewniczych oraz sposoby ich zagospodarowania. Wydawnictwo Naukowe Akapit, Kraków (in Polish).
  • 5. Grzesik W., 2015. Wpływ topografii powierzchni na właściwości eksploatacyjne części maszyn. Mechanik, 8–9, 587–593 (in Polish).
  • 6. Kowalski J.S., 2011. Technologiczne aspekty przemian temperaturowych kwarcowej osnowy piaskowej syntetycznej masy formierskiej z bentonitem. Wydawnictwo Politechniki Krakowskiej, Kraków (in Polish).
  • 7. Lee T., Benson C.H., Eykholt G.R., 2004. Waste green sands as reactive media for groundwater contaminated with trichloroethylene (TCE). Journal of Hazardous Materials, B109, 25–36.
  • 8. Miksovsky F., Lichy P., 2008. The oolitization rate determination of bentonite moulding mixtures. Archives of Foundry Engineering, 8 (2), 103–106.
  • 9. Pałyga Ł., Stachowicz M., Granat K., 2015. Evaluation of 2D and 3D surface roughness of die castings from alloy AlSi9Cu3. Archives of Foundry Engineering, 15 (1), 75–80.
  • 10. Priyadharsini S., Karunakaran P., 2016. Determination of the physical properties of sand moulding bonded with composite of ipomoea batatas and bentonite with casting application. International Research Journal of Engineering and Technology, 3 (4), 2913–2919.
  • 11. Stefański Z., Warmuzek M., Boroń Ł., 2010. Development of technology to manufacture „modified bentonite” used in production of steel castings with special regard to casting surface quality. The Transactions of the Foundry Research Institute, L (2), 15–36.
  • 12. Vasková I., Fecko D., Malik J., 2012. The dependence of castings quality produced in clay moulding mixtures from the properties of binder based on a montmorillonite. Archives of Foundry Engineering, 12 (1), 123–128.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2020).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-329d706c-08b9-47b8-becb-e591656cef43
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