Investigation on machining characteristics of banana fiber and silicon carbide reinforced polymer matrix composites

• Autorzy: Gopalan Venkatachalam , Pragasam Vignesh , Narayanaswamy Hitesh Byatarayanapura , Balasubramanian Gokula Krishnan , Chinnaiyan Pandivelan

Identyfikatory

DOI

10.24423/EngTrans.1167.20200923

• Języki publikacji: EN

Abstrakty

EN

In this study, machining characteristics of polymer composite consisting of banana fiber and silicon carbide (SiC) as reinforcements and epoxy resin as matrix are investigated. Reinforcement phases consist of raw banana fiber powder sieved to 100 microns size of 1% (w/w) and SiC powder of 1% (w/w). The conventional machining process is carried out on the fabricated composite samples by considering the depth of cut, feed rate and speed as influential parameters. The central composite design (CCD) is used to design the experiment based on response surface methodology (RSM). The analysis of variance (ANOVA) is used to study the influences of the depth of cut, feed rate and the speed on the material removal rate (MRR) and surface roughness. The results reveal that the feed rate is the most influential parameter for minimizing surface roughness and maximizing MRR. It is observed that the feed rate plays an important role in determining the surface roughness and MRR followed by the depth of cut and speed. The optimized parameters for maximum MRR and minimum surface roughness are also obtained.

Słowa kluczowe

EN

natural fiber-reinforced composites; response surface methodology; machining characteristics; material removal rate; surface roughness; optimization

• Wydawca: Instytut Podstawowych Problemów Techniki PAN
• Czasopismo: Engineering Transactions
• Rocznik: 2020
• Tom: Vol. 68, iss. 3
• Strony: 297--313
• Opis fizyczny: Bibliogr. 14 poz., rys., tab., wykr.

Twórcy

autor

Gopalan Venkatachalam

• School of Mechanical Engineering Vellore Institute of Technology Chennai Campus – 600 127, Tamil Nadu, India

autor

Pragasam Vignesh

• School of Mechanical Engineering Vellore Institute of Technology Vellore – 632 014, Tamil Nadu, India

autor

Narayanaswamy Hitesh Byatarayanapura

• School of Mechanical Engineering Vellore Institute of Technology Chennai Campus – 600 127, Tamil Nadu, India

autor

Balasubramanian Gokula Krishnan

• School of Mechanical Engineering Vellore Institute of Technology Chennai Campus – 600 127, Tamil Nadu, India

autor

Chinnaiyan Pandivelan

• School of Mechanical Engineering Vellore Institute of Technology Vellore – 632 014, Tamil Nadu, India

Bibliografia

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• 2. Vinayagamoorthy R., Rajmohan T., Machining and its challenges on bio-fibre reinforced plastics: A critical review, Journal of Reinforced Plastics and Composites, 37(16): 1037–1050, 2018, doi: 10.1177/0731684418778356.
• 3. Jagannatha T.D., Bhaskar H.B., Sheriff Z.A., Irfan G., Optimization of machining parameters of hybrid fiber reinforced polymer composites using design of experiments, AIP Conference Proceedings, 2057(1): 020008, 2019, doi: 10.1063/1.5085579.
• 4. Rajasekaran T., Vinayagam B.K., Palanikumar K., Prakash S., Influence of machining parameters on surface roughness and material removal rate in machining carbon fiber reinforced polymer material, Frontiers in Automobile and Mechanical Engineering, 2010: 75–80, 2010, doi: 10.1109/FAME.2010.5714801.
• 5. Balasubramanian K., Sultan M.T.H., Cardona F., Rajeswari N., Machining analysis of natural fibre reinforced composites using fuzzy logic, IOP Conference Series: Materials Science and Engineering, 152)(1): 012051, 2016, doi: 10.1088/1757- 899x/152/1/012051.
• 6. Palanikumar K., Karunamoorthy L., Karthikeyan R., Assessment of factors influencing surface roughness on the machining of glass fiber-reinforced polymer composites, Materials & Design, 27(10): 862–871, 2006.
• 7. Bagci E., Işik B., Investigation of surface roughness in turning unidirectional GFRP composites by using RS methodology and ANN, The International Journal of Advanced Manufacturing Technology, 31(1–2): 10–17, 2006.
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• 10. Kwak J.-S., Application of Taguchi and response surface methodologies for geometric error in surface grinding process, International Journal of Machine Tools and Manufacture, 45(3): 327–334, 2005, doi: 10.1016/j.ijmachtools.2004.08.007.
• 11. Babu G.D., Babu K.S., Gowd U.M.-B., Effect of machining parameters on milled natural fiber-reinforced plastic composites, Journal of Advanced Mechanical Engineering, 1: 1–12, 2013, doi: 10.7726/jame.2013.1001.
• 12. Azmi H., Haron C.H.C., Ghani J.A., Suhaily M., Sanuddin A.B., Song J.-H., Study on machinability effect of surface roughness in milling kenaf fiber reinforced plastic composite (unidirectional) using response surface methodology, ARPN Journal of Engineering Application and Science, 11(7): 4761–4766, 2016, http://irep.iium.edu.my/ id/eprint/63537.
• 13. Jenarthanan M.P., Prakash A.L., Jeyapaul R., Experimental investigation and analysis of factors influencing delamination and surface roughness of hybrid GFRP laminates using Taguchi technique, Pigment & Resin Technology, 45(6): 463–475, 2016, doi: 10.1108/PRT-03-2015-0035.
• 14. Rajaraman G., Agasti S.K., Jenarthanan M.P., Investigation on effect of process parameters on delamination during drilling of kenaf-banana fiber reinforced in epoxy hybrid composite using Taguchi method, Polymer Composites, 41(3): 994–1002, 2020, doi: 10.1002/pc.25431.

Uwagi

Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2021).