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Ridge geometry effect on the behavior of elastohydrodynamic lubrication of point contact problem

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
A numerical solution is presented to investigate the influence of the geometry and the amplitude of the transverse ridge on the characteristics of elastohydrodynamic lubrication for point contact problem under steady state condition. Several shapes of ridges with different amplitudes are used in the stationary case, such as flat-top ridge, cosine wave ridge and sharp ridge of triangular shape. Results of film thickness and pressure distributions of the aforementioned ridge feature are presented at different locations through an elastohydrodynamically lubricated contact zone for different amplitude of the ridge. Simulations were performed using the Newton-Raphson iteration technique to solve the Reynolds equation. The numerical results reveal that, to predict optimum solution for lubricated contact problem with artificial surface roughness, the geometrical characteristics of the ridge should have profiles with smooth transitions such as those of a cosine wave shape with relatively low amplitude to reduce pressure spike and therefore cause the reduction in the film thickness. The position of the location of the ridge across the contact zone and the amplitude of the ridge play an important role in the formation of lubricant film thickness and therefore determine the pressure distribution through the contact zone.
Rocznik
Strony
491--508
Opis fizyczny
Bibliogr. 27 poz., rys., tab., wykr.
Twórcy
  • Mechanical Design & Production Department, Military Technical College, Cairo, Egypt
Bibliografia
  • [1] R. Gohar and H. Rahnejat. Fundamentals of Tribology. Imperial College Press, London, 2008.
  • [2] N. Patir and H.S. Cheng. An average flow model for determining effects of three-dimensional roughness on partial hydrodynamic lubrication. Journal of Lubrication Technology, 100(1):12–17, 1978. doi: 10.1115/1.3453103.
  • [3] D. Epstein, T. Yu, Q.J. Wang, L.M. Keer, H.S. Cheng, S. Liu, S.J. Harris, and A. Gangopadhyay. An efficient method of analyzing the effect of roughness on fatigue life in mixed-EHL contact. Tribology Transactions, 46(2):273–281, 2003. doi: 10.1080/10402000308982626.
  • [4] Q.J. Wang, D. Zhu, H.S. Cheng, T. Yu, X. Jiang, and S. Liu. Mixed lubrication analyses by a macro-micro approach and a full-scale mixed EHL model. Journal of Tribology, 126(1):81–91, 2004. doi: 10.1115/1.1631017.
  • [5] M. Masjedi and M.M. Khonsari. On the effect of surface roughness in point-contact EHL: formulas for film thickness and asperity load. Tribology International, 82(Part A):228–244, 2015. doi: 10.1016/j.triboint.2014.09.010.
  • [6] Y.Z. Hu and D. Zhu. A full numerical solution to the mixed lubrication in point contacts. Journal of Tribology, 122(1):1–9, 2000. doi: 10.1115/1.555322.
  • [7] B. Jacod, C.H. Venner, and P.M. Lugt. Influence of longitudinal roughness on friction in EHL contacts. Journal of Tribology, 126(3):473–481, 2004. doi: 10.1115/1.1705664.
  • [8] P. Yang, J. Cui, Z.M. Jin, and D. Dowson. Influence of two-sided surface waviness on the EHL behavior of rolling/sliding point contacts under thermal and non-Newtonian conditions. Journal of Tribology, 130(4):041502, 2008. doi: 10.1115/1.2958078.
  • [9] J. Wang, C.H. Venner, and A.A. Lubrecht. Amplitude reduction in EHL line contacts under rolling sliding conditions. Tribology International, 44(12):1997–2001, 2011. doi: 10.1016/j.triboint.2011.08.009.
  • [10] C.H. Venner and A.A. Lubrecht. Numerical simulation of a transverse ridge in a circular EHL contact under rolling/sliding. Journal of Tribology, 116(4):751–761, 1994. doi: 10.1115/1.2927329.
  • [11] M.J.A. Holmes, H.P. Evans, T.G. Hughes, and R.W. Snidle. Transient elastohydrodynamic point contact analysis using a new coupled differential deflection method Part 1: Theory and validation. Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology, 217(4):289–304, 2003. doi: 10.1243/135065003768618641.
  • [12] A. Félix-Quiñonez, P. Ehret, and J.L. Summers. Numerical analysis of experimental observations of a single transverse ridge passing through an elastohydrodynamic lubrication point contact under rolling/sliding conditions. Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology, 218(2):109–123, 2004. doi: 10.1177/135065010421800206.
  • [13] A. Félix-Quiñonez, P. Ehret, J.L. Summers, and G.E. Morales-Espejel. Fourier analysis of a single transverse ridge passing through an elastohydrodynamically lubricated rolling contact: a comparison with experiment. Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology, 218(1):33–43, 2004. doi: 10.1243/135065004322842816.
  • [14] M. Kaneta, H. Nishikawa and K. Matsuda. Behaviour of transverse ridges passing through a circular EHL conjunction. In: Snidle R.W., Evans H.P. (eds) IUTAM Symposium on Elastohydrodynamics and Micro-elastohydrodynamics, pages 189–200, Cardiff, UK, 1–3 September, 2004. doi: 10.1007/1-4020-4533-6_13.
  • [15] I. Křupka, M. Hartl, L. Urbanec, and J. Čermák. Single dent within elastohydrodynamic contact – comparison between experimental and numerical results. Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology, 221(6):635–644, 2007. doi: 10.1243/13506501JET276.
  • [16] X. Feng Wang, R.F. Hu, W. Shang and F. Zhao. Experimental and numerical investigation on single dent with marginal bump in EHL point contacts. Industrial Lubrication and Tribology, 69(2):798-807, 2017.
  • [17] I. Ficza, P. Sperka, and M. Hartl. Transient calculations in elastohydrodynamically lubricated point contacts. Engineering Mechanics, 21(5):311–319, 2014.
  • [18] P. Sperka. In-situ studium zmeny topografie trecích povrchu v elastohydrodynamickém kontaktu (In-situ Study of Surface Topography changes in Elastoydrodynamic Contact). Ph.D. Thesis. Brno University of Technology, Czech Republic, 2011. (in Czech).
  • [19] F. Ali, M. Kaneta, I. Křupka, and M. Hartl. Experimental and numerical investigation on the behavior of transverse limited micro-grooves in EHL point contacts. Tribology International, 84:81–89, 2015. doi: 10.1016/j.triboint.2014.11.025.
  • [20] P. Sperka, I. Křupka, and M. Hartl. Prediction of shallow indentation effects in a rolling-sliding ehl contact based on amplitude attenuation theory. Tribology Online, 12(1):1–7, 2017. doi: 10.2474/trol.12.1.
  • [21] D. Kostal, P. Sperka, I. Křupka, and M. Hartl. Artificial surface roughness deformation in the starved EHL contacts. Tribology Online, 13(1):1–7, 2018. doi: 10.2474/trol.13.1.
  • [22] T. Hultqvist, A. Vrcek, P. Marklund, B. Prakash, and R. Larsson. Transient analysis of surface roughness features in thermal elastohydrodynamic contacts. Tribology International, 141:105915, 2020. doi: 10.1016/j.triboint.2019.105915.
  • [23] M.F. Al-Samieh and H. Rahnejat. Nano-lubricant film formation due to combined elastohydrodynamic and surface force action under isothermal conditions. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, 215(9):1019–1029, 2001. doi: 10.1177/095440620121500902.
  • [24] M.F. Al-Samieh. Effect of changing ellipiticity ratio on the formation of ultra-thin lubricating film. Tribology in Industry, 39(4):431–443, 2017. doi: 10.24874/ti.2017.39.04.02.
  • [25] M.F. Al-Samieh. Surface roughness effects for newtonian and non-Newtonian lubricants. Tribology in Industry, 41(1):56–63, 2019. doi: 10.24874/ti.2019.41.01.07.
  • [26] D. Dowson and G.R. Higginson. A numerical solution to the elastohydrodynamic problem. Journal of Mechanical Engineering Science, 1(1):6–15, 1959. doi: 10.1243/JMES_JOUR_1959_001_004_02.
  • [27] C.J.A. Roelands. Correlation aspects of viscosity-temperature-pressure relationship of lubricating oils. Ph.D. Thesis. Delft University of Technology, The Netherlands, 1966.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2020).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-3245f10b-410a-45ce-9090-395d1dff4e78
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