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Numerical 3D FEM Simulation and Experimental Analysis of Tribological Aspects in Turning Inconel 718 Alloy

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
This paper presents 3D FEM simulation results performed for the power law and JC (Johnson-Cook) material constitutive models for two sets of friction parameters. The friction conditions were tested using pin-on-disc tribometer. Machining tests were carried out using carbide cutting tools coated with a TiAlN monolayer without coolants. The selection of machining conditions was based on real production data. In addition, a real CAD model of the cutting tool insert was implemented. Moreover, an advanced technique of meshing the cutting edge and the grooved rake face was applied. The simulations include cutting forces and cutting temperature. Finally, FEM simulations were compared with measurements in order to improve the simulation strategy.
Słowa kluczowe
Rocznik
Strony
46--57
Opis fizyczny
Bibliogr. 16 poz., tab., rys.
Twórcy
autor
  • Faculty of Mechanical Engineering, Opole University of Technology, Opole, Poland
autor
  • Faculty of Mechanical Engineering, Opole University of Technology, Opole, Poland
autor
  • PZL WSK Rzeszów, Rzeszów, Poland
autor
  • Faculty of Mechanical Engineering, Opole University of Technology, Opole, Poland
Bibliografia
  • [1] BANERJEE N., SHARMA A., 2014, Identification of a friction model for minimum quantity lubrication machining, J. Clean. Product, 83, 437−443.
  • [2] DEVILLEZ A., SCHNEIDER F., DOMINIAK S., DUDZINSKI D., LARROUQUERE D., 2007, Cutting forces and wear in dry machining of Inconel 718 with coated carbide tools, Wear. 262, 931–942.
  • [3] EGAÑA A., RECH J., ARRAZOLA P.J., 2012, Characterization of friction coefficient and heat partition coefficient during machining of a TiAl6V4 titanium alloy and a cemented carbide, Tribol. Trans., 55, 665−676.
  • [4] GRZESIK W., NIESLONY P., 2004, Prediction of friction and heat flow in machining incorporating thermophysical properties of the coating–chip interface, Wear, 256, 108−177.
  • [5] JEMIELNIAK K., 2009, Rough turning of Inconel 718, Adv. Manuf. Sci. Technol., 33/3, 5−15.
  • [6] KENNAMETAL 2013, May 15. Available: http://www.kennametal.com.
  • [7] Material Properties Database, MPDB v. 7.51, 2013, JAHM Software, Inc.
  • [8] MITROFANOV A.V., BABITSKY V.I., SILBERSCHMIDT V.V., 2004, Finite element analysis of ultrasonically assisted turning of Inconel 718, J. Mat. Proc. Technol., 153–154, 233–239.
  • [9] NIESŁONY P., GRZESIK W., CHUDY R., LASKOWSKI P., HABRAT W., 2013, 3D FEM simulation of titanium machining, International Conference on Advanced Manufacturing Engineering and Technologies - NEWTECH 2013, 31−40.
  • [10] NIESŁONY P., GRZESIK W., LASKOWSKI P., HABRAT W., 2013, FEM-based modelling of the influence of thermophysical properties of work and cutting tool materials on the process performance. Procedia CIRP 8, 3-8.
  • [11] SOO S.L., ASPINWALL D.K., DEWES R.C., 2004, 3D FE modelling of the cutting of Inconel 718, J. Mat. Proc. Technol., 150, 116–123.
  • [12] UHLMANN E., GERSTENBERGER R., KUHNERT J., 2013, Cutting simulation with the meshfree Finite Pointset Method, 14th CIRP Conference on Modeling of Machining Operations, Procedia CIRP, 391–396.
  • [13] UHLMANN E., GRAF VON DER SCHULENBURG M., ZETTIER R., 2007, Finite Element Modeling and cutting simulation of Inconel 718,. CIRP Annals - Manufacturing Technology, 56/1, 61−64.
  • [14] YOO J.T., YOON J.H., LEE H.S., YOUN S.K., 2012, Material characterization of Inconel 718 from free bulging test at high temperature, J. Mech. Sci. Technol., 26, 2101–2105.
  • [15] ZEMZEMI F., RECH J., BEN SALEM W., DOGUI A., KAPSA Ph., 2014, Identification of friction and heat partition model at the tool-chip-workpiece interfaces in dry cutting of an Inconel 718 alloy with CBN and coated carbide tools, Adv. Manuf. Sci. Technol., 38/1, 5−22.
  • [16] ZHEN C.Y., DING H.Z., XIN C.H., CHANG F.Y., YONG S.L., YING M., 2010, The simulation of cutting force and temperature field in turning of Inconel 718, Key Eng. Mat. 458, 149−154.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-322af29e-e494-4c56-918b-a36909c1e503
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