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Design and dynamic characterization of composite material dampers for parting-off tools

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
This paper introduces a novel design for parting-off tools and the method to characterize their performance. The principle followed in the design phase was to enhance the damping capability minimizing the loss in static stiffness through implementation of composite material interfaces. The tool has been characterized by the dynamic characteristics criterion, i.e. frequency and damping ratio, of the machining system, as well as the roughness of the machined surface criterion. This paper demonstrates a new model-based method for characterizing the machining system dynamic properties, applied, in this sThe presented mathematical model of the machining system is based on the data recorded by a microphone during operational conditions. In this way, a step beyond the classical method of analyzing the dynamics of a machining system, which separately identifies the structural and process parameters is taken. The analyses together with the experimental results proved that the parting-off tool was able to machine over a wide range of cutting parameters. It was found that the limiting factor for increasing cutting parameters is not the damping capability of the tool but the tool clamping system stiffness and the workholding system dynamic properties. This implies that, in order to further optimize the machining performance, it is vital to take consideration not only the tool-clamp-turret system but the whole machining system.
Rocznik
Strony
57--70
Opis fizyczny
Bibliogr. 18 poz., tab., rys.
Twórcy
autor
  • Royal Institute of Technology, KTH Production Engineering, Stockholm, Sweden
autor
  • Royal Institute of Technology, KTH Production Engineering, Stockholm, Sweden
  • Royal Institute of Technology, KTH Production Engineering, Stockholm, Sweden
Bibliografia
  • [1] AKAIKE H., 1981, Modern development of statistical methods. In: Trends and Progress in system Identification, Elmsford, N.Y, Pergamon Press.
  • [2] ARCHENTI A., 2008, Model-Based Investigation of Machining Systems Characteristics: static and dynamic stability analysis. Stockholm: Royal Institute of Technology, KTH Production Engineering.
  • [3] ARCHENTI A., NICOLESCU C. M.. 2008. Model-based Identification of Dynamic Stability of Machining System. In: 1st International Conference on Process Machine Interactions - Proceedings. Hannover, Germany: Berend Denkena, 41-52.
  • [4] ARCHENTI A. and NICOLESCU C. M., 2009, Model-based identification of manufacturing processes operational dynamic parameters. In: International Conferance New Technologies in Manufacturing, NewTech. Galati, Romania.
  • [5] BROCKWELL P. J., DAVIS R. A., 1987, Time series: theory and methods. Spring-Verlag.
  • [6] BUTLER N. D., OJADIJI S. O., 2007. Transmissibility characteristics of stiffned profiles for designed-in viscoelastic damping pockets in beams. Computers and Structures. 86/3-5/437–446.
  • [7] DAGHINI L., ARCHENTI A., NICOLESCU C. M. 2009, Design, Implementation and Analysis of Composite Material Dampers for Turning Operations. In: Proceedings of World Academy of Science, Engineering and Technology. Tokyo, 613-620.
  • [8] DAGHINI L., NICOLESCU C. M., 2008. Design of Compact Vibration Damping Turret with Hydrostatic Clamping System for Hard to Machine Materials. In: Swedish Production Symposium 2008. Stockholm, Sweden.
  • [9] DAGHINI L, NICOLESCU C. M., BEJHEM M., CARLSSON C. 2008, Characteristics and Stability Analysis of Tooling Systems with Enhanced Damping. In: Berend DENKENA, (ed). 1st International Conference on Process Machine Interactions - Proceedings. Hannover, Germany, 103-112.
  • [10] DELIO T., TLUSTY J., SMITH S., 1992, Use of audio signals for chatter detection and control. ASME Journal of Engineering for Industry, 114/2/146-157.
  • [11] LEE E. C., C. Y. NIAN, and Y. S. TARNG. 2001. Design of a dynamic vibration absorber against vibrations in turning operations. Journal of Materials Processing Technology, 108/3/278-285.
  • [12] LJUNG L., 2006, System Identification: Theory for the User. Englewood, New Jersey: Prentice-Hall Inc.
  • [13] PANDIT S. M., WU S. M., 1983. Time series and system analysis with application. Wiley.
  • [14] RAO, M. D. 2003. Recent Applications of Viscoelastic Damping for Noise Control in Automobiles and Commercial Airplanes. Journal of Sound and Vibration. 2623/457-474.
  • [15] RASHID A. 2005, On passive and active control of machinig system dynamics. Stockholm: Royal Institute of Technology, KTH Production Engineering.
  • [16] RASHID A., NICOLESCU C. M., 2008, Design and implementation of tuned viscoelastic dampers for vibration control in milling. International Journal of Machine Tools and Manufacture, 48/9/1036-1053.
  • [17] RIVIN E. I., KANG H., 1992, Enhancement of dynamic stability of cantilever tooling structures. Intl. Journal of Machine Tool Manufacture, 32/4/539-561.
  • [18] RÜDINGER, F. 2006. Tuned mass damper with fractional derivative damping. Engineering Structures, 28/13/1774-1779.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-31ca1c6d-8395-4281-b7cd-11a1b81ffc9c
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