Plastic filling simulation comparison analysis of the gating system in injection moulding parameter

• Autorzy: Umor M. Z. , Mohd A. , Efendee A. M. , Khir M. , Bahiyah Baba N.

Identyfikatory

DOI

10.5604/01.3001.0016.0704

• Języki publikacji: EN

Abstrakty

EN

Purpose: The paper is discussed the anticipation of the simulation software precision with the real moulding process by setting up the distinctive metering stroke separation. Design/methodology/approach: The Inventor CAD software was used to design the product experiment and perform the simulation by applying MoldFlow application to produce the processing parameter defining for the injection moulding machines. Findings: The results predicted by this filling simulation appears reasonable result as compared to the injected product. Prediction analysis given by the software is exceptionally valuable for the injection moulding parameter setting machines which can diminish the time of mould setup and can reduce the trial stage on the production line. Research limitations/implications: The gating system is the most crucial part in injection moulding process and the limitation is to get the accurate filling time and injection pressure to ensure the cavity is fully filled before the material at the gate solidify. Originality/value: Gating system configurations are utilized to optimize the filling conditions of injection moulding parts. This important element was developed for achieving product quality. The utilize of simulation software is exceptionally supportive in the model designing stage to predict the quality and process capacity for the product. This paper presents the filling simulation of the side gate system to the injection moulding parameter.

Słowa kluczowe

EN

filling simulation; gating system; moulding parameters

PL

symulacja; system bramkowania; parametry wtrysku

• Wydawca: International OCSCO World Press
• Czasopismo: Journal of Achievements in Materials and Manufacturing Engineering
• Rocznik: 2022
• Tom: Vol. 112, nr 2
• Strony: 64--69
• Opis fizyczny: Bibliogr. 11 poz., rys., tab., wykr.

Twórcy

autor

Umor M. Z.

• Faculty of Engineering Technology, University College TATI (UC TATI), 24000 Kemaman, Terengganu, Malaysia

autor

Mohd A.

• Faculty of Engineering Technology, University College TATI (UC TATI), 24000 Kemaman, Terengganu, Malaysia

autor

Efendee A. M.

• Faculty of Engineering Technology, University College TATI (UC TATI), 24000 Kemaman, Terengganu, Malaysia

autor

Khir M.

• Faculty of Engineering Technology, University College TATI (UC TATI), 24000 Kemaman, Terengganu, Malaysia

autor

Bahiyah Baba N.

• Faculty of Engineering Technology, University College TATI (UC TATI), 24000 Kemaman, Terengganu, Malaysia

• https://orcid.org/0000-0001-9268-1154

Bibliografia

• [1] Z. Huamin (ed.), Computer Modeling for Injection Molding: Simulation, Optimization, and Control, John Wiley & Sons, New Yersey, 2013.
• [2] H. Mao, Y. Wang, D. Yang, Study of injection molding process simulation and mold design of automotive back door panel, Journal of Mechanical Science and Technology 36 (2022) 2331-2344. DOI: https://doi.org/10.1007/s12206-022-0415-0
• [3] P. Guerrier, G. Tosello, J.H. Hattel, Flow visualization and simulation of the filling process during injection molding, CIRP Journal of Manufacturing Science and Technology 16 (2016) 12-20. DOI: https://doi.org/10.1016/j.cirpj.2016.08.002
• [4] H. Zhang, F. Fang, M. Gilchrist, N. Zhang, Precision replication of micro features using micro injection moulding: Process simulation and validation, Materials and Design 177 (2019) 107829. DOI: https://doi.org/10.1016/j.matdes.2019.107829
• [5] O. Hrevtsev, N. Selivanova, P. Popovych, L. Poberezhny, V. Sakhno, O.Shevchuk, L. Poberezhna, I. Murovanyi, A. Hrytsanchuk, O. Romanyshyn, Simulation of thermomechanical processes in disc brakes of wheeled vehicles, Journal of Achievements in Materials and Manufacturing Engineering 104/1 (2021) 11-20. DOI: https://doi.org/10.5604/01.3001.0014.8482
• [6] C.-Y. Chung, S.-S. Hwang, S.-C. Chen, M.-C. Lai, Effects of Injection Molding Process Parameters on the Chemical Foaming Behavior of Polypropylene and Polystyrene, Polymers 13/14 (2021) 2331. DOI: https://doi.org/10.3390/polym13142331
• [7] M. Moayyedian, K. Abhary, R. Marian, Gate design and filling process analysis of the cavity in injection molding process, Advances in Manufacturing 4/2 (2016) 123-133. DOI: https://doi.org/10.1007/s40436-016-0138-5
• [8] M. Moayyedian, K. Abhary, R. Marian, Improved gate system for scrap reduction in injection molding processes. Procedia Manufacturing 2 (2015) 246-250. DOI: https://doi.org/10.1016/j.promfg.2015.07.043
• [9] P. Xie, F. Guo, Z. Jiao, Y. Ding, W. Yang, Effect of gate size on the melt filling behavior and residual stress of injection moulded parts, Materials and Design 53 (2014) 366-372. DOI: https://doi.org/10.1016/j.matdes.2013.06.071
• [10] N. Zhang, Q. Su, S.Y. Choi, M. Gilchrist, Effects of gate design and cavity thickness on filling, morphology and mechanical properties of microinjection mouldings, Materials and Design 83 (2015) 835-847. DOI: https://doi.org/10.1016/j.matdes.2015.06.012
• [11] A. López, J. Aisa, A. Martinez, D. Mercado, Injection moulding parameters influence on weight quality of complex parts by means of DOE application: Case study, Measurement 90 (2016) 349-356. DOI: https://doi.org/10.1016/j.measurement.2016.04.072

Uwagi

PL

Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).