Dynamic control of discharge energy during wedm for the purpose of eliminating vibrations of the wire tool electrode

• Autorzy: Straka Ľuboslav , Kuchta Patrik

Identyfikatory

DOI

10.2478/mspe-2021-0032

• Języki publikacji: EN

Abstrakty

EN

Production in all industry fields is currently affected by new scientific and technical knowledge and the requirements for its rapid deployment. In many cases, the most modern and highly sophisticated technical systems are applied. Simultaneously, fully automated production systems are rather successfully used and progressive production technologies are implemented. In most cases, there is an integral part of a management system that operates the challenging technological processes. These processes would not be executable without the system's precise control, which provides a suitable precondition for ensuring the high quality of manufactured products. However, the customer's demanding requirements are not always met. These involve increased requests for the quality of the final product due to the reduction of the tolerance band and application of high-strength materials. This paper aims to describe one of the solutions by which it is possible to achieve a higher quality of the machined surface after wire electrical discharge machining (WEDM). The solution proposes that through dynamic management, the WEDM process eliminates the vibrations of the wire tool electrode and thereby achieves a substantial increase in the quality of the eroded area in terms of its geometric accuracy. With the support of an extensive database of information with precise exchange of information, the proposed system will allow to control the electro discharge process with regard to the optimal way of operation of the electro discharge machine on the basis of individually selected conditions.

Słowa kluczowe

EN

acoustic emission; dynamic control; Main Technological Parameters; MTP; Wire Electrical Discharge Machining; WEDM; Wire Tool Electrode; WTE

• Wydawca: STE GROUP
• Czasopismo: Management Systems in Production Engineering
• Rocznik: 2021
• Tom: nr 4 (29)
• Strony: 260--265
• Opis fizyczny: Bibliogr. 28 poz., rys.

Twórcy

autor

Straka Ľuboslav

• Technical University of Kosice with a seat in Prešov Faculty of Manufacturing Technologies Department of Automotive and Manufacturing Technologies Štúrova 31, Prešov, Slovakia

• https://orcid.org/0000-0003-0914-2155

autor

Kuchta Patrik

• Technical University of Kosice with a seat in Prešov Faculty of Manufacturing Technologies Department of Automotive and Manufacturing Technologies Štúrova 31, Prešov, Slovakia

Bibliografia

• [1] S.K. Barik and P.S. Rao. “Design of Pulse Circuit of EDM Diesinker.” International Research Journal of Engineering and Technology, vol. 3(5), pp. 2762-2765, 2016.
• [2] F. Botko, M. Hatala, P. Beraxa, J. Duplák and J. Zajac. “Determination of CVD coating thickness for shaped surface tool.” TEM Journal, vol. 7(2), pp. 428-432, 2018.
• [3] R. Davis, A. Singh, S. Kachhap and N. Nath. “A comparative study of EDD and PM-EDD in producing holes in inconel 718 alloy.” Key Engineering Materials, vol. 833, pp. 48-53, 2020.
• [4] E. Evin, M. Tomáš and J. Kmec. “Optimization of electrodischarge texturing parameters for steel sheets' finishing rollers.” Materials, vol. 13(5), art. no. 1223, 2020.
• [5] S. Hamed, L.A. Al-Juboori, V.N. Najm and A.M. Saleh. “Analysis the impact of WEDM parameters on surface microstructure using response surface methodology.” ASET 2020, Advances in Science and Engineering Technology International Conferences, Dubai, 4-9 February 2020, art no. 9118208, 2020.
• [6] S. Hašová and Ľ. Straka. “Design and verification of software for simulation of selected quality indicators of machined surface after WEDM.” Academic Journal of Manufacturing Engineering, vol. 14(2), pp. 13-20, 2016.
• [7] E. Kuznetsov, V. Nahornyi and T. Krenicky. “Gas Flow Simulation in the Working Gap of Impulse Gas-barrier Face Seal.” Management Systems in Production Engineering, vol. 28(4), pp. 298-303, 2020.
• [8] J. Maščenik. “Implementation of the designed program for calculation and check of chain gears.” MM Science Journal, vol. 2019 (december), pp. 3431-3434, 2019.
• [9] K. Mouralova, L. Benes, J. Bednar, R. Zahradnicek, T. Prokes and J. Fries. “Analysis of machinability and crack occurrence of steels 1.2363 and 1.2343ESR machined by die-sinking EDM.” Coatings, vol. 10(4), art. no. 406, 2020.
• [10] V. Ngocpi, D.T. Tam, N.M. Cuong and T.H. Tran. “Multi-objective optimization of PMEDM process parameters for processing cylindrical shaped parts using taguchi method and grey relational analysis.” International Journal of Mechanical and Production Engineering Research and Development, vol. 10(2), pp. 669-678, 2020.
• [11] Š. Olejarova and T. Krenicky. “Monitoring the condition of the spindle of the milling machine using vibration.” MM Science Journal, vol. 2016(11), pp. 1227-1231, 2016.
• [12] A. Panda, Š. Olejárová, J. Valíček and M. Harničárová.” Monitoring of the condition of turning machine bearing housing through vibrations.” The International Journal of Advanced Manufacturing Technology, vol. 97(1-4), pp. 401- 411, 2018.
• [13] A. Panda, V. Nahornyi, I. Pandová, M. Harničárová, M. Kušnerová, J. Valíček and J. Kmec. “Development of the method for predicting the resource of mechanical systems.” The International Journal of Advanced Manufacturing Technology, vol. 105(1-4), pp. 1563-1571, 2019.
• [14] M. Pollák and J. Tkáč. “Enterprise information data management system for small manufacturing company.” TEM Journal – Technology, Education, Management, Informatics, vol. 8(4), pp. 1169-1175, 2019.
• [15] J.E.A. Qudeiri, A. Saleh, A. Ziout, A.H.I. Mourad, M.H. Abidi and A. Elkaseer. “Advanced Electric Discharge Machining of Stainless Steels: Assessment of the State of the Art, Gaps and Future Prospect.” Materials, vol. 2019(12), a.no. 907, 2019.
• [16] M. Rimár, M. Fedák, A. Kulikov and P. Šmeringai. “Study of gaseous flows in closed area with forced ventilation.” MM Science Journal, vol. 2018(3), pp. 2188-2191, 2018.
• [17] P. Shandilya, P.K. Jain and N.K. Jain. “Modelling and process optimisation for wire electric discharge machining of metal matrix composites.” International Journal of Machining and Machinability of Materials, vol. 18, pp. 119-1207, 2016.
• [18] Ľ. Straka and G. Dittrich. “Influence of tool steel properties on surface quality after electrical discharge machining by wire electrode.” The International Journal of Advanced Manufacturing Technology, vol. 106(5-6), pp. 1617-1632, 2020.
• [19] Ľ. Straka, I. Čorný, J. Piteľ and S. Hašová. “Statistical Approach to Optimize the Process Parameters of HAZ of Tool Steel EN X32CrMoV12-28 after Die-Sinking EDM with SFCu Electrode.” Metals, vol. 7(2), pp. 1-22, 2017.
• [20] Ľ. Straka and S. Hašová. “The critical failure determination of the constructional parts of autonomous electroerosion equipment by applying Boolean logic. ”Academic Journal of Manufacturing Engineering, vol. 14(2), pp. 80-86, 2016.
• [21] Ľ. Straka and G. Dittrich. “Intelligent control system of generated electrical pulses at discharge machining.” Emerging trends in mechatronics, IntechOpen, 26 p., 2020.
• [22] L. Sukhodub, A. Panda, K. Dyadyura, I. Pandová and T. Krenický. “The design criteria for biodegradable magnesium alloy implants.” MM Science Journal, vol. 2018(December), pp. 2673-2679, 2018.
• [23] D. Oniszczuk-Swiercz, R. Swiercz, T. Chmielewski and T. Salacinski. “Experimental investigation of influence WEDM parameters on surface roughness and flatness deviation.” Metal 2020, vol. 29, p. 611-617, 2020.
• [24] D.O. Świercz and R. Świercz. “EDM – analyses of current and voltage waveforms.” Mechanik, vol. 2, pp. 1-3, 2017.
• [25] R. Swiercz, and R. Holubek. “Experimental investigation of influence electrical discharge energy on the surface layer properties after EDM.” Welding Technology Review, vol. 92(5), pp. 7-13, 2020.
• [26] J. Wang, J.A. Sánchez, B. Izquierdo and I. Ayesta. “Experimental and numerical study of crater volume in wire electrical discharge machining.” Materials, vol. 13(3), art. no. 577, 2020.
• [27] M.T. Yan and T.Ch. Lin. “Development of a Pulse Generator for Rough Cutting of Oil-based Micro Wire-EDM.” ISEM XVIII, Procedia CIRP, vol. 42, pp. 709-714, 2016.
• [28] D. Zhou, Ch. Sun, Y. Zhang and P. Wang. “A noncontact fullfield flatness measuring system based on fringe projection.” Proceedings of SPIE, vol. 11439, art.no. 114391B, 2020.

Uwagi

Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2021).