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Improving the quality of technological surfaces of machines of composite coatings

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Języki publikacji
EN
Abstrakty
EN
Nickel matrix coatings were sprayed by the Casto-Dyn 8000 torch on a steel substrate, and then subjected to straight turning. Determining of the optimum geometry of indexing is now synonymous with the selection of the optimum shape and dimensions of the insert and of an appropriate holder. According to cutting board, it was selected square, triangular, trigon inserts, made of carbide and of cubic boron nitride (borazon). Machining of nickel-based coatings was carried out for the cutting speed vc = 214 m/min in the case of treatment with borazon inserts, vc = 107 m/min in case of plates treated with tungsten carbide cutting, using the feed f =0.06 mm/rev and the depth of cut ap = 0.3 mm. Metal cutting the surface of steel samples coated with a composite coating containing 15% Al2O3 based on nickel, conducted for the cutting speed vc = 157 m/min when machining with borazon inserts and for vc = 83 m/min inserts with tungsten carbide for feed f = 0.06 mm/rev and depth of cut ap = 0.3 mm. Highly precise finishing of flame spraying composite and alloy coatings was carried out using turning by tool with borazon inserts. Flank (VB) and attack (KB) of turning tool wear while maintaining a constant length of spiral cutting (LSC) were determined. The effect of the shape and grade of inserts upon the geometric structure of the composite coatings and is considered in the paper. The article can determine the shape and grade of inserts is necessary to obtain sufficient quality of the shaft of centrifugal pumps with a composite coating.
Twórcy
autor
  • Gdynia Maritime University Faculty of Marine Engineering Department of Marine Materials and Technology Morska Street 81-87, 81-225 Gdynia, Poland
autor
  • Gdynia Maritime University Faculty of Marine Engineering Department of Marine Materials and Technology Morska Street 81-87, 81-225 Gdynia, Poland
Bibliografia
  • [1] Campo, M., Carboneras, M., Lopez, M. D., Torres, B., Rodrigo, P., Otero, E., Rams, J., Corrosion resistance of thermally sprayed Al and Al/SiC coatings on Mg, Surface and Coatings Technology, 203, pp. 3224-3230, 2009.
  • [2] Dyl, T., The finishing of composite coatings in aspect of surface roughness reduction, Journal of KONES Powertrains and Transport, Vol. 20, No. 2, pp. 75-81, 2013.
  • [3] Dyl, T., Starosta, R., Effect of the ceramic dispersion in the nickel matrix composite coatings on corrosion properties after plastic working, Solid State Phenomena, 183, pp. 43-48, 2012.
  • [4] Dyl, T., Starosta, R., The influence of treatment parameters on the quality of MMC coatings surfaces applied to recondition parts of ship machinery, Journal of POLISH CIMAC, Vol. 3, No. 2, pp. 39-46, 2008.
  • [5] Galvanetto, E., Borgioli, F., Galliano, F. P., Bacci, T., Improvement of wear and corrosion resistance of RPS Ti-TiN coatings by means of thermal oxidation, Surface and Coatings Technology, 200, pp. 3650-3655, 2006.
  • [6] Garcia, J. R., Cuetos, J. M., Ferna´ndez, E., Higuera, V., Laser Surface Melting Cr–Ni Coatings, in the Erosive-Corrosive Atmosphere of Boilers, Tribology Letters, 28, pp. 99-108, 2007.
  • [7] Machining powder of sprayed layers 19000, 21000, 12000, Materials of the company “Castolin Eutectic” 2001.
  • [8] Manual machining, AB Sandvik Coromant, Sandviken, Sweden 2010.
  • [9] Molins, R., Normand, B., Rannou, G., Hannoyer, B., Liao, H., Interlamellar boundary characterization in Ni-based alloy thermally sprayed coating, Materials Science and Engineering, A351, pp. 325-333, 2003.
  • [10] Sampath, S., Jiang, X. Y., Matejicek, J., Prchlik, L., Kulkarni, A., Vaidya, A., Role of thermal spray processing method on the microstructure, residual stress and properties of coatings: an integrated study for Ni–5 wt.%Al bond coats, Materials Science and Engineering, 364, pp. 216-231, 2004.
  • [11] Sierra, C., Vazquez, A.J., NiAl coating on carbon steel with an intermediate Ni gradient layer, Surface and Coatings Technology, 200, pp. 4383-4388, 2006.
  • [12] Starosta, R., Corrosion of Ni-Al and Ni-Al-Al2O3 flame sprayed coatings of “CastoDyn8000” system in 0.01MH2SO4 and 3.5%NaCl solutions, Solid State Phenomena, Vol. 183, pp. 185-192, 2012.
  • [13] Starosta, R., Charchalis, A., Dyl, T., The choice of thermal spray technology and burnishing in terms of improving the exploitation properties of centrifugal pump shafts, The report of the research project N504 303537, pp. 1-306, Gdynia 2012.
  • [14] Starosta, R., Skoblik, R., Dyl, T., The influence of plastic working on the selection properties of the nickel – aluminium alloy coatings, Journal of KONES Powertrain and Transport, Vol. 14, No. 2, pp. 441-448, 2007.
  • [15] St-Georges, L., Development and characterization of composite Ni-Cr+WC laser cladding, Wear, 263, pp. 562-566, 2007.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-2f8ab626-4f8a-42f8-939e-27a54d90f642
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