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The infuence of turning and burnishing on corrosion resistance of laser cladded Fe-Cr-Ni layer from viewpoints of thermodynamics and kinetics

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Języki publikacji
EN
Abstrakty
EN
Laser cladding is commonly used to improve the wear and corrosion resistance of the substrate material. However, mechanical machining is necessary, because the surface irregularities and poor surface roughness after laser cladding. It is urgent to investigate the effect of machining on the corrosion resistance of the laser cladded layers, so as to avoid the reduction of corrosion resistance due to the use of inappropriate cutting parameters. In the present study, the influence of turning-induced surface roughness on the corrosion resistance from the viewpoint of corrosion potential was analyzed first. The corrosion potential is the result of the effect of roughness height parameters and functional parameters. Second, the effect of the machining and subsequent burnishing on the corrosion resistance was analyzed by comparing the corrosion behaviors of the turned and burnished surfaces. The polarization resistance is critically increased by subsequent burnishing. Third, the sensitivity of the machined surface on corrosion resistance was analyzed by EIS method. The strengthening mechanism of machining and subsequent burnishing on the corrosion resistance was determined. On the basis of this research, it is expected to be used to guide the selection of appropriate feed parameter in prior turning to improve the strengthening effect of subsequent burnishing, and then, to improve the surface integrity and corrosion resistance of the laser cladded layer.
Rocznik
Strony
art. no. e3, 2023
Opis fizyczny
Bibliogr. 32 poz., rys., tab., wykr.
Twórcy
  • Key Laboratory of High-Effciency and Clean Mechanical Manufacture at Shandong University, Ministry of Education, National Demonstration Center for Experimental Mechanical Engineering Education at Shandong University, School of Mechanical Engineering, Shandong University, Jinan 250061, People’s Republic of China
  • School of Mechanical Engineering, Qilu University of Technology (Shandong Academy of Sciences), Jinan 250353, People’s Republic of China
  • Shandong Institute of Mechanical Design and Research, Jinan 250031, People’s Republic of China
autor
  • School of Mechanical Engineering, Qilu University of Technology (Shandong Academy of Sciences), Jinan 250353, People’s Republic of China
  • Shandong Institute of Mechanical Design and Research, Jinan 250031, People’s Republic of China
autor
  • School of Mechanical Engineering, Qilu University of Technology (Shandong Academy of Sciences), Jinan 250353, People’s Republic of China
  • Shandong Institute of Mechanical Design and Research, Jinan 250031, People’s Republic of China
autor
  • School of Mechanical Engineering, Qilu University of Technology (Shandong Academy of Sciences), Jinan 250353, People’s Republic of China
  • Shandong Institute of Mechanical Design and Research, Jinan 250031, People’s Republic of China
autor
  • Key Laboratory of High-Effciency and Clean Mechanical Manufacture at Shandong University, Ministry of Education, National Demonstration Center for Experimental Mechanical Engineering Education at Shandong University, School of Mechanical Engineering, Shandong University, Jinan 250061, People’s Republic of China
  • Key Laboratory of High-Effciency and Clean Mechanical Manufacture at Shandong University, Ministry of Education, National Demonstration Center for Experimental Mechanical Engineering Education at Shandong University, School of Mechanical Engineering, Shandong University, Jinan 250061, People’s Republic of China
Bibliografia
  • 1. Feng XL, Wang HF, Liu XC, Wang CM, Cui HZ, Song Q, Huang K, Li N, Jiang X. Effect of Al content on wear and corrosion resistance of Ni-based alloy coatings by laser cladding. Surf Coat Technol. 2021;412: 126976.
  • 2. Fu Y, Huang C, Du CW, Li J, Dai CD, Luo H, Liu ZY, Li XG. Evolution in microstructure, wear, corrosion, and tribocorrosion behavior of Mo-containing high-entropy alloy coatings fabricated by laser cladding. Corros Sci. 2021;191: 109727.
  • 3. Jiang D, Cui HZ, Song XJ, Zhao XF, Chen H, Ma GL, Cui ZY. Corrosion behavior of CoCrNiMoBC coatings obtained by laser cladding: synergistic effects of composition and microstructure. J Alloys Compd. 2022;911: 164984.
  • 4. Cui C, Wu MP, Miao XJ, Gong YL, Zhao ZS. The effect of laser energy density on the geometric characteristics, microstructure and corrosion resistance of Co-based coatings by laser cladding. J Mater Res Technol. 2021;15:2405-18.
  • 5. Wu H, Zhang S, Wang ZY, Zhang CS, Chen HT, Chen J. New studies on wear and corrosion behavior of laser cladding FeNiCoCrMox high entropy alloy coating: the role of Mo. Int J Refract Met H. 2022;102: 105721.
  • 6. Shen XH, Su H, Wang JT, Zhang CS, Xu CH, Bai XL. New approach towards the machining process after laser cladding. Arch Civ Mech Eng. 2021;21(1):8.
  • 7. Zhang PR, Liu ZQ, Du J, Su GS, Zhang JJ, Xu CH. On machinability and surface integrity in subsequent machining of additively-manufactured thick coatings: a review. J Manuf Process. 2020;53:123-43.
  • 8. Łukasz N, Marta W. Finishing surface after regeneration with laser cladding. Proc Eng. 2017;192:1012-5.
  • 9. Xiao GJ, Huang Y. Surface reconstruction of laser-cladding remanufacturing blade using in adaptive belt grinding. Int J Adv Manuf Technol. 2019;101(9):3199-211.
  • 10. Zhang PR, Liu ZQ. Machinability investigations on turning of Cr-Ni-based stainless steel cladding formed by laser cladding process. Int J Adv Manuf Technol. 2016;82(9):1707-14.
  • 11. Zhang P, Liu Z. On sustainable manufacturing of Cr-Ni alloy coatings by laser cladding and high-efficiency turning process chain and consequent corrosion resistance. J Clean Prod. 2017;161:676-87.
  • 12. Zhang PR, Liu ZQ, Su GS, Du J, Zhang JJ. A study on corrosion behaviors of laser cladded Fe-Cr-Ni coating in as-cladded and machined conditions. Mater Corros. 2019;70(4):711-9.
  • 13. Zhao YH, Sun J, Li JF. Study on chip morphology and milling characteristics of laser cladding layer. Int J Adv Manuf Technol. 2015;77(5):783-96.
  • 14. Böß V, Denkena B, Wesling V, Kaierle S, Rust F, Nespor D, Rottwinkel B. Repairing parts from nickel base material alloy by laser cladding and ball end milling. Prod Eng. 2016;10(4):433-41.
  • 15. Vignal V, Bissey-Breton S, Coudert JB. Mechanical properties and corrosion behaviour of low carbon martensitic stainless steel after machining. Int J Mach Mach Mater. 2014;15:36-53.
  • 16. Bissey-Breton S, Vignal V, Herbst F, Coudert JB. Infuence of machining on the microstructure, mechanical properties and corrosion behaviour of a low carbon martensitic stainless steel. Proc CIRP. 2016;46:331-5.
  • 17. Uddin M, Rosman H, Hall C, Murphy P. Enhancing the corrosion resistance of biodegradable Mg-based alloy by machining-induced surface integrity: influence of machining parameters on surface roughness and hardness. Int J Adv Manuf Technol. 2017;90:2095-108.
  • 18. Ech-Charqy Y, Gziri H, Essahli M. Effect of machining process in superfinish turning on the corrosion behavior of UNS S31600 stainless steel in 6% NaCl solution. Electrochim Acta. 2016;34:143-55.
  • 19. Zhang WQ, Fang KW, Hu YJ, Wang SY, Wang XL. Efect of machining-induced surface residual stress on initiation of stress corrosion cracking in 316 austenitic stainless steel. Corros Sci. 2016;108:173-84.
  • 20. Prakash M, Shekhar S, Moon AP, Mondal K. Effect of machining configuration on the corrosion of mild steel. J Mater Res Technol. 2015;219:70-83.
  • 21. Prakash M, Moon AP, Mondal K, Shekhar S. Effect of machining configurations on the electrochemical response of mild steel in 3.5% NaCl solution. J Mater Eng Perform. 2015;24:3643-50.
  • 22. Teimouri R, Liu ZQ, Wang B. Analytical modeling of surface generation in ultrasonic ball burnishing including effects of indentation pile-up/sink-in and chipping fracture. Arch Civ Mech Eng. 2020;20(4):144.
  • 23. Teimouri R, Amini S. A comprehensive optimization of ultrasonic burnishing process regarding energy effciency and workpiece quality. Surf Coat Technol. 2019;375:229-42.
  • 24. Su H, Shen XH, Xu CH, He JQ, Wang BL, Su GS. Surface characteristics and corrosion behavior of TC11 titanium alloy strengthened by ultrasonic roller burnishing at room and medium temperature. J Mater Res Technol. 2020;9(4):8172-85.
  • 25. Gharbi K, Ben Moussa N, Ben Rhouma A, Ben FN. Improvement of the corrosion behavior of AISI 304L stainless steel by deep rolling treatment under cryogenic cooling. Int J Adv Manuf Technol. 2021;117(11):3841-57.
  • 26. Tang J, Luo HY, Zhang YB. Enhancing the surface integrity and corrosion resistance of Ti-6Al-4V titanium alloy through cryogenic burnishing. Int J Adv Manuf Technol. 2017;88:2785-93.
  • 27. Pu Z, Song GL, Yang S, Outeiro JC, Dillon OW Jr, Puleo DA, Jawahir IS. Grain refined and basal textured surface produced by burnishing for improved corrosion performance of AZ31B Mg alloy. Corros Sci. 2012;57:192-201.
  • 28. Zhang PR, Liu ZQ. Enhancing surface integrity and corrosion resistance of laser cladded Cr-Ni alloys by hard turning and low plasticity burnishing. Appl Surf Sci. 2017;409:169-78.
  • 29. Ralston KD, Birbilis N. Effect of grain size on corrosion: a review. Corros. 2010;66:075005-13.
  • 30. Trdan U, Grum J. Evaluation of corrosion resistance of AA6082-T651 aluminium alloy after laser shock peening by means of cyclic polarisation and ElS methods. Corros Sci. 2012;59:324-33.
  • 31. Kocijan A, Merl DK, Jenko M. The corrosion behaviour of austenitic and duplex stainless steels in artifcial saliva with the addition of fuoride. Corros Sci. 2011;53:776-83.
  • 32. Liang J, Srinivasan PB, Blawert C, Dietzel W. Comparison of electrochemical corrosion behaviour of MgO and ZrO2 coatings on AM50 magnesium alloy formed by plasma electrolytic oxidation. Corros Sci. 2009;51:2483-92.
Uwagi
PL
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-2f385172-1018-48b2-99e7-681b1a2b7332
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