Investigation of sequential machining processes in terms of power consumption and surface quality

• Autorzy: Chudy R. , Grzesik W.
• Języki publikacji: EN

Abstrakty

EN

This paper presents the practical application of a power measurement system based on computer processing of signals generated by current and voltage sensors connected with spindle and axis driving electric motors. By using LabView data acquisition system, the total power and its components were recorded during machining operations. The experimental study concerns the power consumption and surface roughness produced in a sequential machining process consisting of hard turning and ball burnishing operations under variable machining parameters. In particular, some machining routines including finish hard machining and both single and multi-pass ball burnishing of hard surfaces were performed and compared. Finally, the optimization procedure based on these technological criteria was proposed.

Słowa kluczowe

EN

hard turning; ball burnishing; power consumption surface finish

• Wydawca: Wydawnictwo Wrocławskiej Rady FSNT NOT
• Czasopismo: Journal of Machine Engineering
• Rocznik: 2016
• Tom: Vol. 16, No. 3
• Strony: 67--74
• Opis fizyczny: Bibliogr. 12 poz., rys.

Twórcy

autor

Chudy R.

• Opole University of Technology, Faculty of Mechanical Engineering, Opole, Poland

autor

Grzesik W.

• Opole University of Technology, Faculty of Mechanical Engineering, Opole, Poland

Bibliografia

• [1] MORI M., FUJISHIMA M., INAMASU Y., ODA Y., 2011, A study on energy efficiency improvement for machine tools, CIRP Annals – Manufacturing Technology, 60, 145-148.
• [2] DALQUIST S, GUTOWSKI T., 2004, Life cycle analysis of conventional manufacturing techniques: Sand Casting, Proceedings of ASME 2004 International Mechanical Engineering Congress and Exposition (IMECE2004), Anaheim, CA, 631-641.
• [3] FILIPPI A.D., IPPOLITO R., MICHELETTI G.F., 1981, NC machine tools as electric energy users, CIRP Annals - Manufacturing Technology, 30/1, 323-326.
• [4] LI W, ZEIN A, KARA S, HERRMANN C., 2011, An investigation into fixed energy consumption of machine tools, 18th CIRP LCE Conference, Braunschweig, 268-273.
• [5] SIMONEAU A., MEEHAN J., 2013, The impact of machining parameters on peak power and energy consumption in CNC endmilling, Energy and Power, 3/5, 85-90.
• [6] CHUDY R., GRZESIK W., 2015, Comparison of power and energy consumption for hard turning and burnishing operations of 41CR4 steel, Journal of Machine Engineering, 15/4, 113-120.
• [7] GRZESIK W., ŻAK K., PRAŻMOWSKI M., 2012, Surface integrity of hard turned parts modified by ball burnishing, Journal of Machine Engineering, 12/1, 18-27.
• [8] GRZESIK W., 2008, Advanced machining processes of metallic materials, Elsevier, Amsterdam.
• [9] GRZESIK W., ŻAK K., KISZKA P., 2014, Comparison of surface texture generated in hard turning and grinding operations, Procedia CIRP, 13, 84-89.
• [10] GRZESIK W., ZAK K., 2013, Producing high quality hardened parts using sequential hard turning and ball burnishing operations, Precison Engineering, 37, 849-855.
• [11] NEUGEBAUER R., DROSSEL W., WERTHEIM R., HOCHMUTH C., Dix M., 2012, Resource and energy efficiency in machining using high-performance and hybrid processes, 5th CIRP Conference on High Performance Cutting, 3-12.
• [12] GUO Y., LOENDERS J., DUFLOU J., LAUWERS B., 2012, Optimization of energy consumption and surface quality in finish turning. 5th CIRP Conference on High Performance Cutting, 529-534.

Uwagi

Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę.