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Tytuł artykułu

Optimisation of cutting velocity of bundles of various metal sheets on a guillotine with respect to heating process

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Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The work was aimed at elaboration of methods and algorithms for thermal process optimisation during cutting the bundles of various types of metal sheets made of copper, brass and bronze interleaved with paper on a guillotine with respect to the heating process. Design/methodology/approach: The numerical simulations were conducted using an author’s computer program prepared in the object oriented language C++ using the finite difference method. The optimisation has been conducted employing the genetic algorithms which were also implemented in C++ language and elaborated as an author’s computer program. As the objective function the maximum values of temperatures occurring in the direct cutting zone of the sheet bundles were assumed and the cutting velocity was established as a design variable. Findings: Possibilities of designation of the optimum cutting parameters on account of maximum admissible temperature of the bundles of various metals have been indicated. The constraints imposed on the temperature were needed to avoid defects which might occur in the direct cutting zone as the result of progressing heating during cutting. Research limitations/implications: The elaborated methods and algorithms for optimisation of the chosen cutting parameters may be generalized for the wide gamut of materials and for changeable cutting conditions; however, the obtained numerical results are specific and related to the chosen types of materials and fixed cutting conditions. Practical implications: Optimisation of the cutting parameters is essential in terms of industrial economy. It allows to reduce the amount of waste caused by defects in cutting bundles of sheets and decrease wear of the cutting tool. Originality/value: Proposed elaborated methods and algorithms for optimisation of cutting parameters are novel and original tools supporting the reduction of defects’ number occurring during cutting were designed.
Rocznik
Strony
657--666
Opis fizyczny
Bibliogr. 20 poz., rys., tab., wykr.
Twórcy
  • Department of Applied Mechanics, Faculty of Mechanical Engineering,Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland
Bibliografia
  • [1] J. Kaczmarczyk, M. Rojek, G. Wróbel, J. Stabik, A Model of Heat Transfer Taking Place in Thermographic Test Stand. Journal of Achievements in Materials and Manufacturing Engineering 27 (2008) 7-14.
  • [2] J. Kaczmarczyk, Modelling of Heat Flow During Cutting Process of Steel Sheets Bundles on Guillotines. Engineering Modelling 5/36 (2008) 159-166 (in Polish).
  • [3] J. Kaczmarczyk, M. Rojek, G. Wróbel, J. Stabik, A Model of Heat Transfer in Composites Subjected to Thermographic Testing, Archives of Materials Science Engineering 31/2 (2008) 105-108.
  • [4] S. Kucypera, Designation of Thermophysical Characteristics of Solid Materials with Aid of Reciprocal Solution of Heat Conduction using the Experimental Data, Engineering Modelling 1/32 (2006) 317-322 (in Polish).
  • [5] Z. Michalewicz, Genetic Algorithms + Data Structures = Evolution Programs. Springer - Verlag Berlin Heidelberg, 1996.
  • [6] B. Mochnacki, J.S. Suchy, Modelling and Simulation of Solidification of Casts, PWN, Warsaw (1993) (in Polish).
  • [7] J. Taler, P. Duda, Resolving of Simple and Reciprocal Problems of Heat Conduction. WNT, Warsaw, 2003, (in Polish).
  • [8] G. Wit, Fundamentals of Machining of Metal Materials. WNT, Warsaw, 1998 (in Polish).
  • [9] M. C. Shaw, Metal Cutting Principles, Oxford University Press, 2005.
  • [10] T. Atkins, The Science and Engineering of Cutting. The Mechanics and Processes of Separating, Scratching and Puncturing Biomaterials, Materials and Non-metals, Elsevier Ltd (2009).
  • [11] G. Wróbel, J. Kaczmarczyk, J. Stabik, M. Rojek, Numerical Models of Polymeric Composite to Simulate Fatigue and Ageing Processes. Journal of Achievements in Materials and Manufacturing Engineering 34/1 (2009) 31-38.
  • [12] G. Wróbel, J. Kaczmarczyk, Numerical Simulation of Fatigue Degradation Process of Polymer Materials using Diagnostic Acoustic Characteristics. Journal of Achievements in Materials and Manufacturing Engineering 36/2 (2009) 168-175.
  • [13] K.D. Bouzakis, S. Gerardis, G. Katirtzoglou, S. Makrimallakis, A. Bouzakis, R. Cremer, H. G. Fuss, Application in Milling of Coated Tools with Rounded Cutting Edges after the Film Deposition. CIRP Annals - Manufacturing Technology 58 (2009) 61-64.
  • [14] D. Umbrello, L. Filice, Improving Surface Integrity in Orthogonal Machining of Hardened AISI 52100 Steel by Modeling White and Dark Layers Formation, CIRP Annals - Manufacturing Technology 58 (2009) 73-76.
  • [15] S. Ranganath, C. Guo, P. Hegde, A Finite Element Modeling Approach to Predicting White Layer Formation in Nickel Superalloys, CIRP Annals - Manufacturing Technology 58 (2009) 77-80.
  • [16] P.J. Arrazola, I. Arriola, M.A. Davies, Analysis of the Influence of Tool Type, Coatings, and Machinability on the Thermal Fields in Orthogonal Machining of AISI 4140 Steels. CIRP Annals - Manufacturing Technology 58 (2009) 85-88.
  • [17] S. Smith, B. Woody, W. Barkman, D. Tursky, Temperature Control and Machine Dynamics in Chip Breaking using CNC Toolpaths. CIRP Annals - Manufacturing Technology 58 (2009) 97-100.
  • [18] I. Lazoglu, C. Manav, Y. Murtezaoglu, Tool Path Optimization for Free Form Surface Machining. CIRP Annals - Manufacturing Technology 58 (2009) 101-104.
  • [19] T. El-Wardany, R. Barth, J. Holowczak, W. Tredway, L. J. Chen, Optimum Process Parameters to Produce Green Ceramic Complex Parts. CIRP Annals - Manufacturing Technology 58 (2009) 109-112.
  • [20] K. D. Bouzakis, S. Gerardis, G. Katirzoglou, S. Makrimallakis, N. Michailidis, E. Lili, Increasing Tool Life by Adjusting the Milling Cutting Conditions According to PVD Firms’ Properties. CIRP Annals - Manufacturing Technology 57 (2008) 105-108.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-2e9a1642-dc3b-49fc-931c-e4d6832d2aab
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