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Effects and mechanism of Bayer red mud on co-reduction with a saprolitic laterite ore to prepare ferronickel

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Co-reduction of a saprolitic laterite and waste Bayer red mud was investigated to prepare ferronickel powder. The synchronous reduction and comprehensive recovery of nickel and iron in the low-grade laterite ores and iron in the red mud were realized. At the red mud dosage of 50 wt%, ferronickel powder with nickel and iron grades of 5.58 wt% and 89.91 wt% was obtained. The corresponding nickel and total iron recoveries were 93.11 wt% and 90.23 wt%, respectively. The red mud enhanced the nickel recovery of the saprolitic laterite ore evidently, attributing to the formation of low-melting anorthite, omphacite, and diopside during co-reduction. This led that NiO in the saprolitic ore was released. Meanwhile, obvious melting phenomenon of the roasting system was appeared, enhancing the growth of the ferronickel particles.
Słowa kluczowe
Rocznik
Strony
641--652
Opis fizyczny
Bibliogr. 21 poz., rys., tab.
Twórcy
  • School of Mining and Coal, Inner Mongolia University of Science and Technology, Baotou 014010, China
  • School of Civil and Resource Engineering, University of Science and Technology Beijing, Beijing 100083, China
autor
  • School of Civil and Resource Engineering, University of Science and Technology Beijing, Beijing 100083, China
autor
  • School of Civil and Resource Engineering, University of Science and Technology Beijing, Beijing 100083, China
autor
  • State Environmental Protection Key Laboratory of Quality Control in Environmental Monitoring, China National Environmental Monitoring Centre, Beijing 100012, China
autor
  • School of Mining and Coal, Inner Mongolia University of Science and Technology, Baotou 014010, China
Bibliografia
  • BENTO, N. I., SANTOS, P., SOUZA, T., OLIVEIRA, L., CASTRO, C. S., 2016. Composites based on PET and red mud residues as catalyst for organic removal from water. J. Hazard. Mater. 314, 304-311.
  • BORRA, C. R., BLANPAIN, B., PONTIKES, Y., BINNEMANS, K., Van GERVEN, T., 2016. Smelting of Bauxite Residue (Red Mud) in View of Iron and Selective Rare Earths Recovery. J. Sustain. Metall. 2(1), 28-37.
  • BORRA, C. R., PONTIKES, Y., BINNEMANS, K., Van GERVEN, T., 2015. Leaching of rare earths from bauxite residue (red mud). Miner. Eng. 76, 20-27.
  • CAO, Z., SUN, T., XUE, X., LIU, Z., 2017. Comparisons between magnetic separation and gas smelting separation process to treat copper slag by rotary hearth furnace direct reduction. J. Cent. South Univ. 48(10), 2565-2571.
  • DEIHIMI, N., IRANNAJAD, M., REZAI, B., 2018. Characterization studies of red mud modification processes as adsorbent for enhancing ferricyanide removal. J. Environ. Manage. 206, 266-275.
  • DODOO-ARHIN, D., NUAMAH, R. A., AGYEI-TUFFOUR, B., OBADA, D. O., YAYA, A., 2017. Awaso bauxite red mud-cement based composites: Characterisation for pavement applications. Case Stud. Const. Mater. 7, 45-55.
  • LI, G., LUO, J., PENG, Z., ZHANG, Y., RAO, M., JIANG, T., 2015. Effect of Quaternary Basicity on Melting Behavior and Ferronickel Particles Growth of Saprolitic Laterite Ores in Krupp–Renn Process. ISIJ Int. 55(9), 1828-1833.
  • LI, S., LI, Y., HAN, Y., WANG, Y., CHEN, M., 2011. Research on Nickel-Iron Enrichment Process by Deep Reduction and Magnetic Separation of Laterite-nickel Ore. Metal Mine. 3, 66-68.
  • LI, Y. J., SUN, Y. S., HAN, Y. X., GAO, P., 2013. Coal-based reduction mechanism of low-grade laterite ore. T. Nonferr. Metal. Soc. 23(11), 3428-3433.
  • LIU, R. X., POON, C. S., 2016. Utilization of red mud derived from bauxite in self-compacting concrete. J. Clean. Prod. 112, 384-391.
  • LIU, Z., LI, H., 2015. Metallurgical process for valuable elements recovery from red mud—A review. Hydrometallurgy. 155, 29-43.
  • LIU, Z., SUN, T., GAO, E., WANG, X., 2015a. Effect of high-temperature phase transition of serpentine mineral on direct reduction roasting of laterite nickel ore. Chin. J. Nonferrous Metals. 5, 1332-1338. (in Chinese)
  • LIU, Z., SUN, T., JIANG, M., GAO, E., 2015b. Mechanism of CaO in direct reduction roasting of nickel laterite ore. J. Cent. South Univ. 46(10), 3566-3572. (in Chinese)
  • SANTINI, T. C., KERR, J. L., WARREN, L. A., 2015. Microbially-driven strategies for bioremediation of bauxite residue. J. Hazard. Mater. 293, 131-157.
  • WANG, L., YU, I. K. M., TSANG, D. C. W., LI, S., LI, J., POON, C. S., WANG, Y., DAI, J., 2017. Transforming wood waste into water-resistant magnesia-phosphate cement particleboard modified by alumina and red mud. J. Clean. Prod. 168, 452-462.
  • WANG, S., ANG, H. M., TADÉ, M. O., 2008. Novel applications of red mud as coagulant, adsorbent and catalyst for environmentally benign processes. Chemosphere. 72(11), 1621-1635.
  • WANG, X. P., SUN, T. C., LIU, Z. G., XU, C. Y., LI, C., 2016. Mechanism of sodium sulphate on selective reduction roasting of high iron and low nickel content laterite. Chin. J. Nonferrous Metals. 26(10), 2197-2204.
  • WANG, X., SUN, T., CHEN, C., KOU, J., 2018. Effects of Na2SO4 on iron and nickel reduction in a high-iron and lownickel laterite ore. Int. J. Min. Met. Mater. 25(4), 383-390.
  • WANG, Y., LI, Y., ZHANG, J., HAN, Y., LI, S., 2011. Deep Reduction-magnetic Separation of Laterite-nickel Ore. Metal Mine.9, 68-71. (in Chinese)
  • XUE, S., ZHU, F., KONG, X., WU, C., HUANG, L., HUANG, N., HARTLEY, W., 2016. A review of the characterization and revegetation of bauxite residues (Red mud). Environ. Sci. Pollut. R. 23(2), 1120-1132.
  • ZHENG, G., ZHU, D., PAN, J., LI, Q., AN, Y., ZHU, J., LIU, Z., 2014. Pilot scale test of producing nickel concentrate from low-grade saprolitic laterite by direct reduction-magnetic separation. J. Cent. South Univ. 21(5), 1771-1777.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-2e38a815-5eeb-4359-9241-c1c8c1eaffeb
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