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Purpose: The aim of this paper is to compare the mechanical properties of selected recycled thermoplastics against their equivalents made from new raw materials manufactured using the FDM/FFF additive method. Design/methodology/approach: Two materials were tested: recycled polylactide (R-PLA) and recycled poly(ethylene terephthalate) with the addition of glycol (R-PETG). Reference materials are their equivalents made from new raw materials. Both types of materials are widely available on the market. In order to compare their mechanical properties and to check whether recycled materials do not differ in quality from their equivalents made from new raw materials, tensile strength tests were performed. In addition, the Vickers microhardness was measured, and the structure of printed samples using optical microscopy was observed. Findings: The paper presents the results of the static tensile strength test of samples made by the FDM/FFF technology from the tested materials in accordance with the ISO-00527-2-2012 standard. The samples were manufactured at the average temperature recommended by the producer ±10°C. The results of tensile strength tests indicate that the samples printed at the average temperature show the best tensile strength for both methods of filament deposition. Research limitations/implications: The recycled materials are not significantly different from the reference materials in terms of tensile strength, microhardness and structure. It is reasonable to test other polymeric materials further and check materials from several consecutive recycling cycles. Practical implications: Closing the cycle of plastic used in 3D printing. The ability to quickly transform waste products, e.g. PET bottles, into filaments and reuse them to produce full-value products. Originality/value: The paper presents the results of strength and microhardness tests as well as microscopic investigations of two recycled thermoplastics commonly used in the industry manufactured using the FDM/FFF technology against the background of reference materials made from new raw materials.
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Tom
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49--59
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Bibliogr. 20 poz., rys., tab., wykr.
Twórcy
- Department of Mechanical Engineering, University of Zielona Góra, ul. Prof. Z. Szafrana 4, 65-516 Zielona Góra, Poland
autor
- Department of Mechanical Engineering, University of Zielona Góra, ul. Prof. Z. Szafrana 4, 65-516 Zielona Góra, Poland
autor
- Department of Mechanical Engineering, University of Zielona Góra, ul. Prof. Z. Szafrana 4, 65-516 Zielona Góra, Poland
autor
- Department of Mechanical Engineering, University of Zielona Góra, ul. Prof. Z. Szafrana 4, 65-516 Zielona Góra, Poland
Bibliografia
- [1] European Environment Agency, Plastics, 2023. Available from: https://www.eea.europa.eu/en/topics/in-depth/plastics (access in: 06.07.2023).
- [2] Plastics Europe, Plastics – facts, 2022 (in Polish). Available from: https://plasticseurope.org/pl/wp-content/uploads/sites/7/2022/12/Tworzywa_Fakty-2022_PL_web.pdf (access in: 06.07.2023).
- [3] M.K. Eriksen, A. Damgaard, A. Boldrin, T.F. Astrup, Quality Assessment and Circularity Potential of Recovery Systems for Household Plastic Waste, Journal of Industrial Ecology 23/1 (2019) 156-168. DOI: https://doi.org/10.1111/jiec.12822
- [4] L.A. Dobrzański, L.B. Dobrzański, A.D. Dobrzańska-Danikiewicz, Additive and hybrid technologies for products manufacturing using powders of metals, their alloys and ceramics, Archives of Materials Science and Engineering 102/2 (2020) 59-85. DOI: https://doi.org/10.5604/01.3001.0014.1525
- [5] L.A. Dobrzański, L.B. Dobrzański, A.D. Dobrzańska-Danikiewicz, M. Kraszewska, Manufacturing powders of metals, their alloys and ceramics and the importance of conventional and additive technologies for products manufacturing in Industry 4.0 stage, Archives of Materials Science and Engineering 102/1 (2020) 13-41. DOI: https://doi.org/10.5604/01.3001.0014.1452
- [6] A.A. Yakovlev, I.A. Gushchin, A.V. Drobotov, I.S. Torubarov, Study of the Multi-axis FFF 3D Printing Process, Proceedings of the 9 th International Conference System Modeling and Advancement in Research Trends “SMART”, Moradabad, India, 2020, 262-266. DOI: https://doi.org/10.1109/smart50582.2020.9336803
- [7] H.D. Budinoff, J. Bushra, M. Shafae, Community-driven PPE production using additive manufacturing during the COVID-19 pandemic: Survey and lessons learned, Journal of Manufacturing Systems 60 (2021) 799-810. DOI: https://doi.org/10.1016/j.jmsy.2021.07.010
- [8] Admasys International, Professional 3D Printing in Central Europe, 2022. Available from: https://admasys.ro/wp-content/uploads/2022/06/professional-3d-printing-in-central-europe-annual-report-2021a.pdf (access in: 14.07.2023).
- [9] Grand View Research Market Analysis Report - 3D Printing Market Size, Share & Trends Analysis Report By Component (Hardware, Software, Services), By Printer Type, By Technology, By Software, By Application, By Vertical, By Region, And Segment Forecasts, 2023-2030, Report ID: 978-1-68038-000-2. Available from: https://www.grandviewresearch.com/industry-analysis/3d-printing-industry-analysis (access in: 10.07.2023).
- [10] G. Prashar, H. Vasudev, D. Bhuddhi, Additive manufacturing: expanding 3D printing horizon in industry 4.0, International Journal on Interactive Design and Manufacturing (2022). DOI: https://doi.org/10.1007/s12008-022-00956-4
- [11] Verified Market Research, Chemicals and Materials - Global 3D Printing Filament Market Size By Type Outlook (Plastics, Metals, Ceramics), By Application (Industrial, Aerospace And Defense, Automotive, Healthcare), By Geographic Scope And Forecast, Report ID: 26677. Available from: https://www.verifiedmarketresearch.com/product/3d-printing-filament-market/ (access in: 11.07.2023).
- [12] L. Marsavina, C. Vălean, M. Mărghitaș, E. Linul, N. Razavi, F. Berto, R. Brighenti, Effect of the manufacturing parameters on the tensile and fracture properties of FDM 3D-printed PLA specimens, Engineering Fracture Mechanics 274 (2022) 108766. DOI: https://doi.org/10.1016/j.engfracmech.2022.108766
- [13] G. Atakok, M. Kam, H. Koç, Tensile, three-point bending and impact strength of 3D printed parts using PLA and recycled PLA filaments: A statistical investigation, Journal of Materials Research and Technology 18 (2022) 1542-1554. DOI: https://doi.org/10.1016/j.jmrt.2022.03.013
- [14] R. Upadhyay, A. Mishra, A. Kumar, Mechanical degradation of 3D printed PLA in simulated marine environment, Surfaces and Interfaces 21 (2020) 100778. DOI: https://doi.org/10.1016/j.surfin.2020.100778
- [15] S. Bhandari, R. Lopez-Anido, D. Gardner, Enhancing the interlayer tensile strength of 3D printed short carbon fiber reinforced PETG and PLA composites via annealing, Additive Manufacturing 30 (2019) 100922. DOI: https://doi.org/10.1016/j.addma.2019.100922
- [16] M. Khosravani, P. Soltani, T. Reinicke, Fracture and structural performance of adhesively bonded 3D-printed PETG single lap joints under different printing parameters, Theoretical and Applied Fracture Mechanics 116 (2021) 103087. DOI: https://doi.org/10.1016/j.tafmec.2021.103087
- [17] A. Szust, G. Adamski, Using thermal annealing and salt remelting to increase tensile properties of 3D FDM prints, Engineering Failure Analysis 132 (2021) 105932. DOI: https://doi.org/10.1016/j.engfailanal.2021.105932
- [18] K.V. Durga Rajesh, N. Ganesh, S. Yaswanth Kalyan Reddy, H. Mishra, T.M.V.P.S. Teja Naidu, Experimental research on the mechanical characteristics of fused deposition modelled ABS, PLA and PETG specimens printed in 3D, Materials Today Proceedings (2023). DOI: https://doi.org/10.1016/j.matpr.2023.06.343
- [19] J. Loskot, D. Jezbera, R. Loskot, D. Bušovský, A. Barylski, K. Glowka, P. Duda, K. Aniołek, K. Voglová, M. Zubko, Influence of print speed on the microstructure, morphology, and mechanical properties of 3D-printed PETG products. Polymer Testing 123 (2023) 108055. DOI: https://doi.org/10.1016/j.polymertesting.2023.108055
- [20] A.D. Dobrzańska-Danikiewicz, Foresight Methods For Technology Validation, Roadmapping and Development in the Surface Engineering Area, Archives of Material Science and Engineering 44/2 (2010) 69-86.
Uwagi
PL
Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-2e2327d2-0e9f-4492-87ea-150c9f2dfe35