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Band sawing is one of the most efficient methods for which in general it is known that uneven tool wear, chatter and cutting blade defects can affect cutting performance significantly. A data acquisition system was arranged on an industrial band saw machine in order to characterize the band sawing process based on measurements of forces. In this paper, the cutting force signals are analyzed in order to demonstrate important relations to workpiece and cutting blade properties. It is shown that cutting forces contain information about in homogeneity of a cut workpiece. Signals of cutting forces also reveal important properties of blade geometry that is related to uneven blade wear. Discontinuities such as blade welding are clearly evident in force signals and it is shown that unevenness of blade backing geometry can cause a significant variation in forces due to wedging between the workpiece and a blade support. An original method for blade shape extraction from force signals is presented in detail. Paper also reports on chatter phenomena observed at specific cutting conditions. Possible solutions to the addressed problems and phenomena are discussed in the conclusion.
Słowa kluczowe
Czasopismo
Rocznik
Tom
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41--54
Opis fizyczny
Bibliogr. 14 poz., tab., rys.
Twórcy
autor
- PE-TRA Machines, Cesta Andreja Bitenca 67, 1000 Ljubljana, Slovenia
autor
- PE-TRA Machines, Cesta Andreja Bitenca 67, 1000 Ljubljana, Slovenia
autor
- PE-TRA Machines, Cesta Andreja Bitenca 67, 1000 Ljubljana, Slovenia
autor
- University of Ljubljana, Faculty of Mechanical Engineering, Aškerčeva 6, 1000 Ljubljana, Slovenia
autor
- University of Ljubljana, Faculty of Mechanical Engineering, Aškerčeva 6, 1000 Ljubljana, Slovenia
autor
- University of Ljubljana, Faculty of Mechanical Engineering, Aškerčeva 6, 1000 Ljubljana, Slovenia
Bibliografia
- [1] AHMAD M.M., HOGAN B., GOODE E., 1988, Effect of machining parameters and workpiece shape on bandsawing process, International Journal of Machine Tools Manufacturer, 29/173-183.
- [2] SARWAR M., PERSSON M., HELLBERGH H., HAIDER J., 2009, Measurement of specific cutting energy for evaluating the efficiency of bandsawing different workpiece materials, International Journal of Machine Tools & Manufacture ,49/958-965.
- [3] ANDERSSON C., STÅHL J.-E., HELLBERGH H., 2001, Bandsawing. Part II: detecting positional errors, tool dynamics and wear by cutting force measurement, International Journal of Machine Tools & Manufacture, 41/ 237-253.
- [4] LEE J. H., KIM D. E., LEE S. J., 1998, Statistical analysis of cutting force ratios for flank wear monitoring, Journal of Materials Processing Technology, 74/104-114.
- [5] SARWAR M., PERSSON M., HELLBERGH H., 2005, Wear and failure modes in the bandsawing operation when cutting ball-bearing steel, Wear, 259/1144-1150.
- [6] SÖDERBERG S., ÅHMAN L., SVENZON M., 1983, A metallurgical study of the wear of band-saw blades, Wear, 85/11-27.
- [7] MOTE C. D., 1965, A study of band saw vibrations, Journal of the Franklin Institute, 279/430-444.
- [8] ALSPAUGH D. W., 1967, Torsional vibration of a moving band, Journal of the Franklin Institute, 283/328-338.
- [9] ULSOY A. G., MOTE C. D., SZYMANI R., 1978, Principal developments in band saw vibration and stability research, Holz als Roh- und Werkstoff, 36/273-280.
- [10] YANG B., MOTE C. D., 1990, Vibration control of band saws: Theory and experiment, Wood Science Technology, 24/ 355-373.
- [11] OKAI R., KIMURA S., YOKOCHI H., 1996, Dynamic characteristic of a bandsaw 1: Self-excited vibration and washboarding during cutting, Journal of the Japan Wood Research Societ, 42/333-342.
- [12] LE-NGOC L., MCCALLION M., 1999, Self-induced vibration of a bandsaw blades during cutting, Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, 213/371-380.
- [13] GENDRAUD P., ROUX J.-C., BERGHAU J.-M., 2003, Vibrations and stresses in band saws: A review of literature for application to the case of aluminium-cutting high-speed band saws, Journal of Materials Processing Technology, 135/109-116.
- [14] CHANDRASHEKARAN H., THOORS H., 2008, Tooth chipping during band sawing of steel, CIRP Annals - Manufacturing Technology, 41/107-111.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-2d1ec8af-33ca-4d6e-9b94-63ef04ed81e0