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Hardfacing of metal-cutting tools by arc welding in vacuum

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Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: To present a technology for hardfacing of metal-cutting tools by arc welding in vacuum. Design/methodology/approach: The experiments were carried out using an installation for arc welding in vacuum. Objects of research were metal cutting tools (lathe knives), made of high-speed steel HS6-5-2 on a base metal of structural steel C45. The structure, hardness and wear resistance after hardfacing and after a triple tempering at 560°C have been determined. The heat resistance of the obtained instruments has been examined. Findings: The microstructural analysis showed that the structure of the built-up layer consisted of martensite, retained austenite and carbides. This was confirmed by the values of measured hardness after welding which were about 63-64 HRC. The triple tempering led to an increase in hardness by 3-4 HRC. It was found that the built-up layers (cutting edges of tools) retain their hardness (HRC=63-65) up to a temperature of 615-620°C, which shows that the heat resistance of the build-up layers was similar to that of the hardened and tempered tools of the same steel. The built-up work-pieces (excluding heat treated) and the reference knife showed the same cutting qualities at cutting speeds in the range of 55 to 120 m/min. It has been found that triple tempering after hardfacing led to increased wear resistance and consequently the durability of the tool also increased due to the higher hardness. Practical implications: The practical application is related to the production of metalcutting tools. Originality/value: The proposed technological method allows to produce defects free built-up layers. The cutting properties of the built-up in vacuum layers are comparable to or better than those of new tools made of steel HS 6-5-2.
Rocznik
Strony
49--56
Opis fizyczny
Bibliogr 27 poz., rys., tab., wykr.
Twórcy
  • Department of Material Science and Technology, Faculty of Mechanical and Manufacturing Engineering, University of Ruse, 8 Studentska str., POB 7017, Ruse, Bulgaria
  • Department of Material Science and Technology, Faculty of Mechanical and Manufacturing Engineering, University of Ruse, 8 Studentska str., POB 7017, Ruse, Bulgaria
Bibliografia
  • [1] M. Kulka, D. Panfil, J. Michalski, P. Wach, Modelling of the effects of laser modification of gas-nitrided layer, Archives of Materials Science and Engineering 88/2 (2017) 59-67. DOI: https://doi.org/10.5604/01.3001.0010.8040
  • [2] M. Pancielejko, Adhesion of PVD and CVD hard coatings as an essential parameter that determines the durability of coated tools, Archives of Materials Science and Engineering 96/1 (2019) 5-21. DOI: https://doi.org/10.5604/01.3001.0013.1988
  • [3] B. Sartowska, W. Starosta, M. Barlak, L. Walis, Modification of zirconium alloy surface using high intensity pulsed plasma beams, Archives of Materials Science and Engineering 77/2 (2016) 53-57. DOI: https://doi.org/10.5604/18972764.1225592
  • [4] E. Jonda, K. Labisz, L.A. Dobrzański, Microstructure and properties of the hot work tool steel gradient surface layer obtained using laser alloying with tungsten carbide ceramic powder, Archives of Materials Science and Engineering 78/1 (2016) 37-44. DOI: https://doi.org/10.5604/18972764.1226314
  • [5] P. Ambroza, S. Bockus, L. Kavaliauskiene, Formation of build up layers microstructure by arc automatic overlay welding using secondary raw material powders, Archives of Metallurgy and Materials 58/2 (2013) 549-553. DOI: https://doi.org/10.2478/amm2013-0034
  • [6] L.K. Leshchinskiy, S.S. Samotugin, Mechanical Properties of Plasma-Hardened 5% Chromium Tool Steel Deposited by Arc Welding, Welding Journal (2001) 25-30.
  • [7] M. Vedani, B. Previtali, G. Vimercati, A. Sanvito, G. Somaschini, Problems in laser repair-welding a surface-treated tool steel, Surface and Coatings Technology 201/8 (2007) 4518-4525. DOI: https://doi.org/10.1016/j.surfcoat.2006.09.051
  • [8] M. Dziuba-Kałuża, A. Zieliński, A. Jasiński, M. Sroka, J. Dobrzański, T. Linek, The evaluation of suitability for operation of repair low-alloy steel welded joints, Archives of Materials Science and Engineering 78/2 (2016) 78-86. DOI: https://doi.org/10.5604/18972764.1226992
  • [9] G.P. Rajeev, M. Kamaraj, R. Srinivasa, Hardfacing of AISI H13 tool steel with Stellite 21 alloy using cold metal transfer welding process, Surface and Coatings Technology 326/A (2017) 63-71. DOI: https://doi.org/10.1016/j.surfcoat.2017.07.050
  • [10] R. Lupoi, A. Cockburn, C. Bryan, M. Sparkes, F. Luo, W. Neill, Hardfacing steel with nanostructured coatings of Stellite-6 by supersonic laser deposition, Light: Science & Applications 10/1 (2012) 1-6. DOI: https://doi.org/10.1038/lsa.2012.10
  • [11] N. Srisuwan, N. Kumsri, T. Yingsamphancharoen, A. Kaewvilai, Hardfacing welded ASTM A572-based, high-strength, low-alloy steel: Welding, characterization, and surface properties related to the wear resistance, Metals 9/2 (2019) 244. DOI: https://doi.org/10.3390/met9020244
  • [12] P. Mendeza, N. Barnesa, K. Bell, S. Borlea, S. Gajapathic, S. Guesta, H. Izadi, A. Gola, G. Wooda, Welding processes for wear resistant overlays, Journal of Manufacturing Processes 16/1 (2014) 4-25. DOI: https://doi.org/10.1016/j.jmapro.2013.06.011
  • [13] V. Nerovnoy, V. Yampolskiy, Arc welding processes in vacuum, Mashinostroenie, Moskva, 2002 (in Russian).
  • [14] N.V. Ferdinandov, D.D. Gospodinov. Conditions of steady arc ignition in vacuum and hollow cathode operational life, Journal of Achievements in Materials and Manufacturing Engineering 79/1 (2016) 24-30. DOI: https://doi.org/10.5604/01.3001.0010.1502
  • [15] J. Jaworski, R. Kluz, T. Trzepieciński, Influence of Heat Treatment on Content of the Carbide Phases in the Microstructure of High-Speed Steel, Archives of Foundry Engineering 17/3 (2017) 59-62. DOI: https://doi.org/10.1515/afe-2017-0091
  • [16] S. Shaojun, Z. Xianping, S. Chengtong, Heat-treatment and properties of high-speed steel cutting tools, IOP Conference Series: Materials Science and Engineering 423/1 (2018) 012031. DOI: https://doi.org/10.1088/1757-899X/423/1/012031
  • [17] Z. Cassier, Y. Prato, P. Muñoz-Escalona, Built-Up Edge Effect on Tool Wear When Turning Steels at Low Cutting Speed, Journal of Materials Engineering and Performance 13/5 (2004) 542-547. DOI: https://doi.org/10.1361/10599490420629
  • [18] J. Baldoni, S. Wayne, S. Buljan, Cutting tool materials: Mechanical properties – Wear-resistance Relationships, ASLE Transactions 29/3 (1986) 347-352. DOI: https://doi.org/10.1080/05698198608981695
  • [19] A. Gualco, H.G. Svoboda, E. Surian, L. Vedia, Effect of post-weld heat treatment on wear resistance of martensitic steel, hardfacing deposits, Welding International 24/4 (2010) 258-265. DOI: https://doi.org/10.1080/09507110902844071
  • [20] F.T. Im, Y.G. Nian, F.L. Han, B. Venkatesh, Design of a materials processing technologies, Archives of Materials Science and Engineering 48/2 (2014) 128136.
  • [21] A. Gualco, H.G. Svoboda, E.S. Surian, L. Vedia, Effect of welding procedure on wear behaviour of a modified martensitic tool steel hardfacing deposit, Materials and Design 31/9 (2010) 4165-4173. DOI: https://doi.org/10.1016/j.matdes.2010.04.026
  • [22] D. Ahn, Hardfacing Technologies for Improvement of Wear Characteristics of Hot Working Tools: A Review, International Journal of Precision Engineering and Manufacturing 14/7 (2013) 1271-1283. DOI: https://doi.org/10.1007/s12541-013-0174-z
  • [23] J. Jaworski, T. Trzepieciński, Investigation of contact phenomena in turning using tools made of low-alloy high-speed steel, Tehnicki Vjesnik 21/1 (2017) 141-146. DOI: https://doi.org/10.17559/TV20150717121347
  • [24] A. Rose, W. Peter, W. Strassburg, L. Rademacher. Atlas zur warmebehandlung der stahle, Teil II., Werlag Stahleisen mbH, Dusseldorf, 1954 (in German).
  • [25] H. Berns, W. Theisen. Ferrous Materials: Steel and Cast Iron, Springer-Verlag, Berlin Heidelberg, 2008.
  • [26] P. Bała, J. Pacyna, J. Krawczyk. The microstructure changes in high-speed steels during continuous heating from the as-quenched state, Metallic Materials 49/2 (2011) 125-130. DOI: https://doi.org/10.4149/km_2011_2_125
  • [27] G. Krauss, Steels: Processing, Structure, and Performance, Second Edition, ASM International, 2015.
Uwagi
PL
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2020).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-2ccb96d8-4738-4bdf-ab5b-6d53ccfea529
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