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An analysis and modeling of the dynamic stability of the cutting process against self-excited vibration

Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Chatter is a self-excited vibration that depends on several parameters such as the dynamic characteristics of a machine tool structure, the material of work piece, the material removal rate, and the geometry of tools. Chatter has an undesirable effect on dimensional accuracy, smoothness of work piece surface, lifetime of tools and machine tools. Thus, it is useful to understand this phenomenon in order to improve the economic aspect of machining. In the present article, firstly, the theoretical study and mathematical modeling of chatter in the cutting proces were carried out. Then, by performing modal testing on a milling machine and drawing chatter stability diagrams, we determined the stability regions of the machine tool operation and recognized the parameter that had the most important effect on chatter.
Rocznik
Strony
28--35
Opis fizyczny
Bibliogr. 15 poz., il. kolor., wykr.
Twórcy
  • Department of Mechanical Engineering, Khoy Branch, Islamic Azad University, Khoy, Iran
autor
  • Department of Mechanical Engineering, Urmia University, Urmia, Iran
autor
  • Department of Mechanical Engineering, Khoy Branch, Islamic Azad University, Khoy, Iran
Bibliografia
  • [1] Tlusty, G. and Polacek, M.: The stability of machine tools against self-excited vibrations inmachining. In: Proceedings of the ASME International Research in Production Engineering, Pittsburgh, USA, 465-474, 1963.
  • [2] Rao, B., and Shin, Y. C.: A Comprehensive Dynamic Cutting Force Model for Chatter Prediction in Turning. International Journal of Machine Tools & Manufacture, 39, 1631-1654, 1999.
  • [3] Baker, J. R.&Rouch, K. E.: Use of Finite Element Structural Models in Analyzing Machine Tool Chatter, Finite Elements in Analysis and Design, 38(11), 1029-1046, 2002.
  • [4] Chiou, Y. S. & Liang S. Y.: Chatter Stability of a Slender Cutting Tool in Turning with Tool Wear Effect, International Journal of Machine Tools and Manufacture, 38(4), 315-327, 1998.
  • [5] Tang, Y. S., Kao, J. Y. & Lee, E. C.: Chatter suppression in turning operations with a tuned vibration absorber, Journal of Materials Processing Technology, 105, 2000.
  • [6] Chen M.: Self-induced chatter vibration of lathe tools, 1972.
  • [7] Galewski, M. & Kalinski, K.: Vibration surveillance during high speed milling with variable spindle speed (in Polish), The Publication of Gdansk University of Technology, Gdansk, 2009.
  • [8] Schmitz, T. L., Burns, T. J., Ziegerta, J.C., Duttererc, B.&Winfough, W. R.: Tool Length- Dependent Stability Surfaces, Machining Science and Technology, 8(3), 377-397, 2004.
  • [9] Yosuke, M., Takashi, M. & Eiji, U.: Simulation Analysis of Self-Excited Chatter Vibration with Taking the Non-Linearity of Machine-Tool Structure into Account. 3rd Report, Journal of the Japan Society for Precision Engineering, 2009.
  • [10] Altintas, Y.:Manufacturing Automation. Metal Cutting Mechanics, Machine tool Vibrations and CNC Design. Cambridge University Press, 2009.
  • [11] Tlusty G.: Manufacturing processes and Equipment, 2000.
  • [12] Aarsnesen, U. J., Aam, O. M.: Linear stability analysis of selfexcited vibrations in drilling using an infinite dimensional model, Journal of Sound and Vibration, 360, 239-259, 2016.
  • [13] Anindya, M., Chatterjee, S.: Modal self-excitation by nonlinear acceleration feedback in a class of mechanical systems, Journal of Sound and Vibration, 376, 1-17, 2016.
  • [14] Sun, C., Altintas, Y.: Chatter free tool orientations in 5-axis ballend milling, International Journal of Machine Tools and Manufacture, 106, 89-97, 2017.
  • [15] Erdbrink, C. D., Krzhizhanovskaya, V. V.: Differential evolution for system identification of self-excited vibrations, Journal of Computational Science, 10, 360-369, 2016.
Uwagi
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2019).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-2c7ab46e-e954-406a-a527-7932882b4228
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