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Today, the emphasis is on rapid development and research of new technologies in all technical fields. In most cases, research and development involves practical experiments, which can be very costly to carry out. Some experiments may not even work and can waste time and money, which are crucial for fast and high-quality research. In order to avoid these problems before conducting a practical experiment, we can use numerical simulation software, which is very reliable when the correct input parameters are given. Numerical simulation of the process can reveal how the practical experiment may turn out even before its implementation. The paper deals with the use of numerical simulations in investigating the problem of fluidity in a new low pressure investment casting (LPIC) technology, where the output is the agreement between the simulation and the practical experiment. The practical experiment consisted in the design of a fluidity test for stainless steels cast using the low pressure investment casting technology and the simulation carried out in simulation software. The new LPIC technology makes it possible to achieve a wall thickness of between 1 and 0.5 mm for steel castings, which significantly increases the potential of steel castings made by LPIC technology.
Czasopismo
Rocznik
Tom
Strony
109--115
Opis fizyczny
Bibliogr. 18 poz., il., tab.
Twórcy
autor
- Czech Technical University in Prague, Faculty of Mechanical Engineering, Czech Republic
autor
- Czech Technical University in Prague, Faculty of Mechanical Engineering, Czech Republic
autor
- Czech Technical University in Prague, Faculty of Mechanical Engineering, Czech Republic
autor
- Czech Technical University in Prague, Faculty of Mechanical Engineering, Czech Republic
Bibliografia
- [1] Rahimian, M., Milenkovic, S., Maestro, L., De Azua, A.E.R. & Sabirov, I. (2015). Physical simulation of investment casting of complex shape parts. Metallurgical and Materials Transactions A. 46(5), 2227-2237. DOI: 10.1007/s11661 015-2815-6.
- [2] Bordas, S.P.A., Conley, J.G., Moran, B., Gray, J. & Nichols, E. (2006). A simulation-based design paradigm for complex cast components. Engineering With Computers. 23(1), 25-37. DOI: 10.1007/s00366-006-0030-1.
- [3] Shin, J., Kim, K., Ko, S., An, D. & Kim, M. (2013). Design and evaluation of aluminum casting alloys for thermal managing application. Journal of Korea Foundry Society. 33(1), 22-31. DOI: 10.7777/jkfs.2013.33.1.022.
- [4] Harding, R.A. (2006). Towards more reliable investment castings. International Journal of Cast Metals Research. 19(5), 289-301. DOI: 10.1179/136404606x153885.
- [5] Wang, T., Huang, J., Fu, H., Yu, K. & Yao, S. (2022). Influence of process parameters on filling and feeding capacity during high-pressure die-casting process. Applied Sciences. 12(9), 4757, 1-13. DOI: 10.3390/app12094757.
- [6] Kubelková, I. (2019). Verification of injection simulation of wax models. Doctoral thesis about verification of wax moulding simulations, Czech technical university in Prague, Prague, Czech Republic. (in Czech).
- [7] Dong, G., Li, S., Ma, S., Zhang, D., Bi, J., Wang, J., Starostenkov, M. D. & Xu, Z. (2023). Process optimization of A356 aluminum alloy wheel hub fabricated by low-pressure die casting with simulation and experimental coupling methods. Journal of Materials Research and Technology. 24, 3118-3132. DOI: 10.1016/j.jmrt.2023.03.214.
- [8] Kabnure, B.B., Shinde, V. D. & Patil, D.C. (2020). Quality and yield improvement of ductile iron casting by simulation technique. Materials Today: Proceedings. 27(1), 111-116. DOI: 10.1016/j.matpr.2019.09.022.
- [9] Saxena, S. & Sharma P.K.S. (2017). Casting Fluidity of Metals and Alloys. International journal of innovative research in science, engineering and technology. 6(2), 3018 3031. DOI: 10.15680/ IJIRSET.2017.0602171.
- [10] Campbell, J. (1995). Review of fluidity concepts in casting. Cast Metals. 7(4), DOI: 10.1080/09534962.1995.11819183. 227-237.
- [11] Brůna, M., Galcik, M., Pastircak, R. & Kantorikova, E. (2024b). Effect of gating system design on the quality of aluminum alloy castings. Metals. 14(3), 312, 1-18. DOI: 10.3390/met14030312.
- [12] Martinec, D. & Pastirčák, R. (2023). Application of modular die for fluidity test and monitoring of the pressing force flow by semi-solid squeeze casting of ALSI7MG0.3. Archives of Foundry Engineering. DOI: 10.24425/afe.2020.133332. 20(3), 69-73.
- [13] Pastirčák, R., Ščury, J., Brůna, M. & Bolibruchová, D. (2017). Effect of technological parameters on the ALSI12 alloy microstructure during crystallization under pressure. Archives of Foundry Engineering, 17(2), 75-78. DOI: 10.1515/afe 2017-0054.
- [14] Pastirčák, R. & Martinec, D. (2020). Simulation fluidity test for semisolid squeeze casting. MATEC Web of Conferences, (vol. 328, p.02006). DOI: 10.1051/matecconf/202032802006.
- [15] Beeley, P.R., Smart, R.F. (1995). Investment casting (1st ed.). Cambridge: The University Press.
- [16] Stręk, A., Lipowska, B. & Wańczyk, K. (2023b). Selected aspects of manufacturing of aluminium sponge. Archives of Metallurgy and Materials. DOI: 10.24425/amm.2019.129507. 64(3), 1145-1150.
- [17] Santhi, S., Vadayar, S., & Srinivasan, S. (2023b). Estimation of mold filling ability and volume deficit characteristics of cast Al-SI alloys. Archives of Foundry Engineering. 19(3), 55 65. DOI: 10.24425/afe.2019.127140.
- [18] Binczyk, F., Cieśla, M., Gradoń, P., & Findziński, R. (2014). Evaluation of casting shrinkage and liquid metal fluidity of IN-713C alloy. Archives of Foundry Engineering, 14(1), 9-12. DOI: 10.2478/afe-2014-0002.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr POPUL/SP/0154/2024/02 w ramach programu "Społeczna odpowiedzialność nauki II" - moduł: Popularyzacja nauki (2025)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-2c68aff0-c24d-401a-8433-b6521848e18c
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