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Measures to prevent damage and to extent the service life of a rotary excavator

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The rotary excavator is a complex machine system, the main part of the ECS (excavator-conveyer-spreader) system, used in open-pit mining. Such a machine’s service life can last for decades, it gen-erally operates in the harsh exploitation conditions, which requires that its vital structures must be continuously controlled and well maintained. Damage or fracture of parts or assemblies of a rotary excavator can be caused by influence of various manufacturing, construction, exploitation conditions or environmental factors. Analysis of those eventual failures can be performed by various methods, out of which the most suitable are the failure analysis methods, for example the fault-tree analysis (FTA), the Ishikawa fishbone (cause-and-effect) diagrams or the failure modes and effects analysis (FMEA). In this article are presented results of the fault tree analysis of possible causes of rotary excavator’s parts, as well as measures to prevent their damages and/or fractures and to extend the service life of an excavator as a whole. The model of the organizational system for the rotary excava-tor’s maintenance is given, as well.
Rocznik
Strony
73--80
Opis fizyczny
Bibliogr. 16 poz., rys.
Twórcy
  • Faculty of Engineering, University of Kragujevac, Kragujevac, Serbia
  • Research Centre, University of Žilina, Univerzitna 8215/1, 010 26 Žilina, Slovakia
  • Faculty of Mechanical Engineering, Kraljice Marije 16, Belgrade, Serbia
  • Institute for Information Technologies Kragujevac, University of Kragujevac, Jovana Cvijića bb, 34000 Kragujevac, Serbia
  • Research Centre, University of Žilina, Univerzitna 8215/1, 010 26 Žilina, Slovakia
  • Research Centre, University of Žilina, Univerzitna 8215/1, 010 26 Žilina, Slovakia
Bibliografia
  • 1. Aliya, D., 2002. Failure analysis and prevention. ASM Handbook, 11, ASM International.
  • 2. Arsić, D., Djordjević, M., Zivković, J., Sedmak, A., Aleksandrović, S., Lazić, V., Rakić, D., 2016. Experimental-Numerical Study of Tensile Strength of The High-Strength Steel S690QL at Elevated Temperatures. Strength of Materials, 48(5), 687-695, https://machinery.mas.bg.ac.rs/han-dle/123456789/2494
  • 3. Arsić, D., Lazić, V., Aleksandrović, S., Nikolić, R., Marinković, P., Đorđević, M., Ratković, N., 2014. Theoretical-Experimental Fracture Analysis of a Responsible Machine Part. Structural Integrity and Life, 14(2) 141-146.
  • 4. Arsić, M., Flajs, Ž., Sedmak, A., Veg, E., Sedmak, S., 2021a. Structural In-tegrity Assessment of Welded Bucket-Wheel Boom. Structural Integrity and Life, 21(2), 201-206, http://divk.inovacionicentar.rs/ivk/ivk21/201- IVK2-2021-MA-%C5%BDF-AS-EV-SS.pdf
  • 5. Arsić, M., Arsić, D., Flajs, Ž., Grbović, A., Todić, A., 2021b. Application of Non-Destructive Testing for Condition Analysis, Repair of Damages and Integrity Assessment of Vital Steel Structures. Russian Journal of Non-destructive Testing, 57(10), 918-931, https://link.springer.com/arti-cle/10.1134/S1061830921100053
  • 6. Bošnjak, S., Arsić, M., Gnjatović, N., Milenović, I., Arsić, D., 2018. Failure of the bucket wheel excavator buckets, Engineering Failure Analysis, 84(2), 247-261.
  • 7. Đurđević, Đ., Sedmak, S., Đurđević, A., Anđelić, N., Maneski, T., 2021, De-velopment and Calculation of Supporting Structure for Mining Power Equipment. Structural Integrity and Life, 21(2), 173-177, http://divk.ino-vacionicentar.rs/ivk/ivk21/173-IVK2-2021-DjDj-SS-ADj-NA-TM.pdf
  • 8. Huang, Y., Qin, G., Yang, M., 2023. A risk-based approach to inspection planning for pipelines considering the coupling effect of corrosion and dents, Process Safety and Environmental Protection 180, 588–600. DOI: 10.1016/j.psep.2023.10.025
  • 9. Jovanović, A., Đorđević, B., Jeremić, L., Sedmak, S., Petrović, A., 2023. In-spection of damage and risk analysis of containers in a coal drying facility in exploitation, Structural Integrity and Life, 23(2), 111-115, http://divk.inovacionicentar.rs/ivk/ivk23/111-IVK2-2023-AJ-BDj-LJ-SS-AP.pdf
  • 10. Krynke, M., Knop, K., Mazur, M., 2022. Maintenance management of large-size rolling bearings in heavy-duty machinery. Acta Montanistica Slovaca, 27(2), 327-341. DOI: 10.46544/AMS.v27i2.04
  • 11. Medjo, B., Arsić, M., Mladenović, M., Savić, Z., Grabulov, V., Rados-avljević, Z., Rakin, M., 2020. Influence of Defects on Limit Loads and Integrity of the Pipeline at Hydropower Plant “Pirot”. Structural Integrity and Life, 20(1), 82-86, http://divk.inovacionicentar.rs/ivk/ivk20/082-IVK1-2020-BM-MA-MM-ZS-VG-ZR-MR.pdf
  • 12. Misita, M., Spasojević Brkić, V., Brkić, A., Kirin, S., Rakonjac, I., Damja-nović, M., 2021. Impact of Downtime Pattern on Mining Machinery Ef-ficiency. Structural Integrity and Life, 21(1), 29-35, http://divk.inovacio-nicentar.rs/ivk/ivk21/029-IVK1-2021-MM-VSB-AB-SK-IR-MD.pdf
  • 13. Tanasković D., Tatić U., Đorđević B., Sedmak S., Sedmak A., 2017. The Ef-fect of Cracks on Stress State in Crane Wheel Hard-Surface Under Con-tact Loading. Technical Gazette, 24(1), 169-175, DOI: 10.17559/TV-20151227221434.
  • 14. Verma, V., Nallasivam K., Faisal Wani KUl., 2023. Forecasting fatigue life of horizontally curved thin-walled box-girder railway bridge exposed to cyclic high-speed train loads, Structural Integrity and Life, 23(3), 335-342, http://divk.inovacionicentar.rs/ivk/ivk23/335-IVK3-2023-VV-KN-KUFW.pdf
  • 15. Vicen, M., Bokůvka, O., Trško, L., Drbul, M., Nikolić, R., Nový, F., 2022. Influence of Shot Peening on the Wear Behaviour of Medium Carbon Steel. Production Engineering Archives, 28(3), 241-245. DOI: 10.30657/pea.2022.28.29
  • 16. Viveros, P., Zio, E., Nikulin, C., Stegmaier, R., Bravo, G., 2014. Resolving equipment failure causes by root cause analysis and theory of inventive problem solving, J. Risk and Reliability. 228, 93-111. http://pio.sagepub.com/content/228/1/93
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr POPUL/SP/0154/2024/02 w ramach programu "Społeczna odpowiedzialność nauki II" - moduł: Popularyzacja nauki (2025).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-2b44c691-dbbb-4f4c-81e7-f69a317cd803
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