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Numerical and Experimental Study of Producing Two-Step Flanges by Extrusion with a Movable Sleeve

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Języki publikacji
EN
Abstrakty
EN
The paper presents a new metal forming process for producing two-step external flanges on hollow parts. With this method, the flange is extruded by a movable sleeve, which moves in the opposite direction to the punch. This reduces the phenomenon of buckling of the tube wall, which allows extruding flanges with relatively large volumes. The new method was applied to produce a two-step flange on the end of a tubular billet made of 6060 aluminum alloy. This cold metal forming process was designed based on numerical simulations and experimental tests. The effect of the basic technological parameters on metal flow was investigated and limitations of the process were identified. The experimental results confirmed the possibility of forming a two-step flange with a diameter that is approximately twice as big as the external diameter of the tubular billet.
Twórcy
autor
  • Lublin University of Technology, Faculty of Mechanical Engineering, Department of Computer Modelling and Metal Forming Technologies, Nadbystrzycka 36 Street, 20-618 Lublin, Poland
autor
  • Lublin University of Technology, Faculty of Mechanical Engineering, Department of Computer Modelling and Metal Forming Technologies, Nadbystrzycka 36 Street, 20-618 Lublin, Poland
Bibliografia
  • [1] O. Music, J.M. Allwood, K. Kawai, J. Mater. Process. Tech. 210 (1), 3-23 (2010).
  • [2] M. J. Davidson, K. Balasubramanian, G. R. N. Tagore, J. Mater. Process Tech. 203, 321-325 (2008).
  • [3] P. Skubisz, Ł. Lisiecki, J. Sińczak, Metalurgija 54 (2), 339-342 (2015).
  • [4] M. Wolfgarten, D. Rosenstock, L. Schaeffer, G. Hirt, Metall. Ital. 4, 43-49 (2015).
  • [5] S. J. Lim, H. J. Choi, C. H. Lee, J. Mater. Process Tech. 209 (1), 283-288 (2009).
  • [6] R. Hebdzyński, S. Kajzer, R. Kozik, J. Mater. Process Tech. 64, 199-206 (1997).
  • [7] G. C. Wang, G. Q. Zhao, X. H. Huang, Y. X Jia, J. Mater. Process Tech. 121, 259-264 (2002).
  • [8] Z. Pater, J. Tomczak, T. Bulzak, Metalurgija 54 (2), 419-422 (2015).
  • [9] J. Tomczak, Z. Pater, T. Bulzak, Int. J. Adv. Manuf. Tech. 82, 1281-1291 (2016).
  • [10] G. Winiarski, A. Gontarz, Z. Pater, Arch. Civ. Mech. Eng. 15 (4), 911-916 (2015).
  • [11] X. M. Qiu, L. H. He, J. Gu, X. H. Yu, Thin Wall. Struct. 80, 32-37 (2014).
  • [12] X. L. Hu, Z. R. Wang, J. Mater. Process Tech. 151, 321-327 (2004).
  • [13] A. Dziubińska, A. Gontarz, Metalurgija 54 (3) 555-558 (2015).
Uwagi
PL
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę (zadania 2017).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-2afd784d-ffa8-473a-8898-f52b89b9c397
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