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Purpose: The aims of this paper is to quantify the state of cure by different techniques (physico-chemical; mechanical; thermal; spectroscopic) on the thick elastomeric composites (rubber parts). An optimization is aimed from the experimental results. For this purpose, a detailed comparison is carried out with simulation for industrial applications. Design/methodology/approach: Comparison among the used experimental methods for measuring curing phenomenon is made by choosing the following criteria: destructivity, need of specific sample geometry, reversion detection, error and timing; validation the numerical simulation with experimental results; As a first step, test sheets were obtained from the rubber-based compound. Different methods (DSC, NMR, mass swelling, tensile test, compression set test, relaxation, hardness, shear stress etc.) were used to quantify the state of cure experimentally. The same techniques were applied for evaluating the state of cure in a thick part obtained from the tested compound. Then the results for the thick part were correlated with the results for the test sheets obtained by rheometer. Finally, a comparison was carried out among the used methods by several criteria. Also numerical data obtained for evolution of state of cure in the thick parts is compared by means of special software with the experimental data. Finding Applications of different methods have given very successful results for measuring the state of cure in the test sheets. However, the present results showed that some of the mechanical methods (shear stress, stress-strain, compression set and relaxation) are not suitable for measuring the state of cure in thick parts but NMR, DSC, mass swelling and hardness are very suitable. Research limitations/implications Certain test such as shear stress and Dynamic Scanning Calorimetry (DSC) give high values of error and don’t detect reversion. Additionally, a specific geometry of the specimen is needed for relaxation and tensile tests. Practical implications: Certain tests such as mass swelling, tensile and hardness test give very practical and reliable results for measuring the state of cure in rubber parts in industrial applications. Originality/value A good correlation has been found between numerical and experimental results which give the possibility to make a reliable prediction on the distribution of state of cure in thick parts. Mass swelling method has been adapted to this research conditions and this modified test gave better results than other used methods.
Słowa kluczowe
Wydawca
Rocznik
Tom
Strony
161--167
Opis fizyczny
Bibliogr. 15 poz., rys., tab.
Twórcy
autor
- University of Chemical Technology and Metallurgy 8 Kliment Ohridski blvd., Sofia 1756, Bulgaria
- Supmeca/LISMMA-Paris, School of Mechanical and Manufacturing Engineering, France
autor
- Supmeca/LISMMA-Paris, School of Mechanical and Manufacturing Engineering, France
autor
- University of Chemical Technology and Metallurgy, 8 Kliment Ohridski blvd., Sofia 1756, Bulgaria
Bibliografia
- [1] A. Cheymol, Processing of elastomers, Hermes - Lavoisier, 2006.
- [2] F. Dimier, Injection of reactive systems: kinetic and rheological properties (Injection des systémes réactifs: détermination de lois cinétiques et rhéologiques et modélisation), ENSMP, PhD Report, 2003 (in French).
- [3] Sh. Nozu, H. Tsuji, M. Itadani, W. Fujiwara, K. Ohnishi, Study of cure process of thick solid rubber, Journal of Materials Processing Technology 20/1 (2008) 720-724.
- [4] B. Blumich, J. Perlo, F. Casanova, Mobile single-sided NMR, Progress in Nuclear Magnetic Resonance Spectroscopy 52 (2008) 197-269.
- [5] R.J. Pazur, F.J. Walker, State of cure measurements in peroxide and sulfur cured, Proceedings of the Fall 174th Technical Meeting of the Rubber Division of the American Chemical Society 14-16 (2008) 1547-1977.
- [6] A. El Labban, P. Mousseau, R. Deterre, J.-L. Bailleul, A. Sarda, Temperature measurements and control within molded rubber during vulcanization process, Elsevier Ltd., 2009.
- [7] A. El Labban, Optimisation of cure cycle of a piece moulded in elastomers, PhD Report, University of Nantes, 2008.
- [8] R. Luong, N. Isac, E. Bayraktar, Failure mechanisms in thin rubber sheet composites under static solicitation, Journal of Achievements in Materials and Manufacturing Engineering 2/1 (2007) 43-46.
- [9] T.D. Silva Botelho, E. Bayraktar, Experimental and numerical study of damage initiation mechanism in elastomeric composites, Journal of Achievements in Materials and Manufacturing Engineering 36/1 (2009) 65-70.
- [10] D.M. Bieliński, O. Dobrowolski, P. Głąb, L. Ślusarski, Filler dispersion and associated tribological properties of rubber, Proceedings of the 13th International Scientific Conference “Achievements in Mechanical and Materials Engineering” AMME’2005, Gliwice-Wisła, 2005, 30-34.
- [11] T. Da Silva Botelho, N. Isac, E. Bayraktar, Modelling of damage initiation mechanism in rubber sheet composites under the static loading, Journal of Achievements in Materials and Manufacturing Engineering 22/2 (2007) 55-58.
- [12] D.M. Bieliński, P. Głąb, L. Ślusarski, New approach to study tribological properties of polymer materials. A case of car windshield wipers, Journal of Achievements in Materials and Manufacturing Engineering 15 (2006) 71-78.
- [13] N.A. Neuburger, B.E. Eichinger, Critical experimental test of the Flory-Rehner theory of swelling, Macromolecules 21 (1988) 3060-3070.
- [14] C.V. Marykutty, E.J. Mathew, S. Thomas, Studies on a new binary accelerator system in sulfur vulcanization of natural rubber, Elastomers and Plastics (2008) 383-389.
- [15] S. Pongdhorn, U. Thepsuwan, Prediction of cure level in thick rubber cylinder using finite element analysis, Science Asia 28 (2002) 385-391
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-29da2826-edc4-4e41-ae7a-27caa6306c5e