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Research on the effect of temperature increase during flow forming without cooling on 6060 aluminum alloy

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
This paper presents the results of flow forming tests for the 6060 aluminum alloy in the T5 heat treatment condition. The tests were conducted on a cylindrical mandrel using two forming rollers without the use of a cooling agent. The purpose of the study was to conduct two experiments. In both experiments, the final gap between the roller and the mandrel was designed to be the same. The impact of the deformation value on the change in the mechanical properties of the material with the simultaneous impact of the number of forming passes was determined. In addition, the effect of the elimination of a coolant on the process was analyzed. The material temperature rise caused by friction between a pair of working parts: the roller—and the workpiece—were examined with a thermal imaging camera. This paper presents the results of microhardness tests and analyzes the impact of the forming parameters on the strength properties of the alloy. Because the forming process was done without cooling, the impact of the temperature prevailing during the deformation process on the change in the strength of the alloy was studied and analyzed. The deformation zone in which intensive grain deformation took place was determined.
Wydawca
Rocznik
Strony
74--84
Opis fizyczny
Bibliogr. 22 poz., rys., tab.
Twórcy
  • Łukasiewicz Research Network – Poznań Institute of Technology 6 Ewarysta Estkowskiego St., 61-755 Poznan, Poland
  • Łukasiewicz Research Network – Poznań Institute of Technology 6 Ewarysta Estkowskiego St., 61-755 Poznan, Poland
  • Institute of Materials Science and Engineering, Faculty of Mechanical Engineering, Lodz University of Technology, 1/15 Stefanowskiego Street, 90-924 Łódź, Poland
Bibliografia
  • [1] Kalpakjian S, Rajagopal S. Spinning of tubes: a review. JApMw. 1982;2(3):211-23. doi: 10.1007/BF02834039
  • [2] Kocabiçak AC, Karakaķ A, Aydin G, Yalçinkaya S. Investigation of flow forming process and heat treatment effects on 2024 aluminium tubes. In: Lecture notes in mechanical engineering. Berlin: Springer Science and Business Media Deutschland GmbH; 2021. p. 129-38. doi: 10.1007/978-981-15-9893-7_8
  • [3] Chang SC, Huang CA, Yu SY, Chang Y, Han WC, Shieh TS, et al. Tube spinnability of AA 2024 and 7075 aluminum alloys. J Mater Process Technol. 1998;80-1: 676-82. doi: 10.1016/S0924-0136(98)00174-5
  • [4] Gao PFF, Ren ZPP, Zhan M, Xing L. Tailoring of the microstructure and mechanical properties of the flow formed aluminum alloy sheet. J Alloys Compd. 2022;928. doi: 10.1016/j.jallcom.2022.167139
  • [5] Günay E, Fenercioglu TO, Yalçinkaya T. Numerical analysis of thermo-mechanical behavior in flow forming. Procedia Struct Integr. 2022;35(C):42-50. doi: 10.1016/j.prostr.2021.12.046
  • [6] Singh AK, Narasimhan K, Singh R. Finite element modeling of backward flow forming of Ti6Al4V alloy. Mater Today Proc. 2018;5(11):24963-70. doi: 10.1016/j.matpr.2018.10.297
  • [7] Marini D, Cunningham D, Xirouchakis P, Corney JR. Flow forming: a review of research methodologies, prediction models and their applications. Int J Mech Eng Technol. 2016;7(5):285-315.
  • [8] Hayama M, Kudo H. Analysis of diametral growth and working forces in tube spinning. Jpn Soc Mech Eng. 1979;22(167):776-84.
  • [9] Greditor MA. Davil’nye raboty i rotacionnoe vydavli-vanie (Spinning Operations and Rotary Extrusion). Moscow, USSR: Mašinostroenie; 1971.
  • [10] Mallanna C, Nagarajan HN, Visveswaran ME. Process parameters in flow forming (drawing type tube spinning) and how they affect the end product. In: Proceedings of the International Conference on Rotary Metalwork Process, 1st. Linköping, Sweden: IFS (Publ) Ltd; 1979. p. 229-42.
  • [11] Davidson MJ, Balasubramanian K, Tagore GRN. Experimental investigation on flow-forming of AA6061 alloy—A Taguchi approach. J Mater Process Technol. 2008;200(1-3):283-7. doi: 10.1016/j.jmatprotec.2007. 09.026
  • [12] Haghshenas M, Wood JT, Klassen RJ. Investigation of strain-hardening rate on splined mandrel flow forming of 5052 and 6061 aluminum alloys. Mater Sci Eng: A. 2012;532:287-94. doi: 10.1016/j.msea.2011.10.094
  • [13] Molladavoudi HR, Djavanroodi F. Experimental study of thickness reduction effects on mechanical properties and spinning accuracy of aluminum 7075-O, during flow forming. Int J Adv Manuf Technol. 2011;52(9-12):949-57. doi: 10.1007/s00170-010-2782-4
  • [14] Srinivasulu M, Komaraiah M, Krishna CSRP. Experimental studies on the characteristics of AA6082 flow formed tubes. J Mechan Eng Res. 2012;4(6):192-8. doi: 10.5897/JMER11.063
  • [15] Venkateshwarlu G, Ramesh Kumar K, JanardhanReddy TA. Experimental study of flow forming process parameters on thickness variation of aluminum alloy AA6061 tubes. Int J Latest Res Eng Technol (also: IJLRET). 2016;2(10):33-40.
  • [16] Abedini A, Rash Ahmadi S, Doniavi A. Roughness optimization of flow-formed tubes using the Taguchi method. Int J Adv Manuf Tech. 2014;72(5-8):1009-19. doi: 10.1007/s00170-014-5732-8
  • [17] Wang X, Xia Q, Cheng X, Xiao G. A study on non-uniform deformation of backward flow forming and its influencing factors. Int J Adv Manuf Tech-nol. 2017;93(9-12):4143-52. doi: 10.1007/s00170-017-0727-x
  • [18] Gadek T, Nowacki Ł, Majewski M, Jurczak H. Bending tests of aluminum profiles used in the transport industry. Metal Forming. 2018;29(3):299-314.
  • [19] Gadek T, Majewski M, Drenger T, Nowacki Ł. Review of research on sheet forming within the framework of realized projects of the Łukasiewicz Research Network-Metal Forming Institute. Met Form. 2019;30(3): 213-26.
  • [20] Mohebbi MS, Akbarzadeh A. Experimental study and FEM analysis of redundant strains in flow forming of tubes. J Mater Process Technol. 2010;210:389-95. doi: 10.1016/j.jmatprotec.2009.09.028
  • [21] Murata M, Kuboki T, Murai T. Compression spinning of circular magnesium tube using heated roller tool. J Mater Process Technol. 2005;162:540-5. doi: 10.1016/j.jmatprotec.2005.02.199
  • [22] Chen RY, Chu HY, Lai CC, Wu CT. Effects of annealing temperature on the mechanical properties and sensitization of 5083-H116 aluminum alloy. Proceedings of the Institution of Mechanical Engineers, Part L: J Mater Des Appl. 2015;229(4):339-46. doi: 10.1177/1464420713512249
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-29d1d553-7726-4020-882a-c3c8c3dc75bc
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