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Tests of Shearing Mechanism of Safety Pins Used in Safety Couplings

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The paper presents an analysis of issues related to improper shearing of safety pins used in overload couplings. Based on FEM computer simulations, it was established that the highest values of destructive stresses occur at the site of the structural narrowing. Experiments regarding the shearing of safety pins were carried out on a specialized test stand. 4 batches of pins of different hardness and 1 batch of reference pins were subjected to strength tests. Based on the conducted tests, it was established that the hardness of the pin material, which defines the form of the separating fracture, has a significant impact on the correct shear process of the pins. The paper also presents technological and design recommendations that should ensure an appropriate form of decohesion of the safety pin.
Słowa kluczowe
Wydawca
Rocznik
Tom
Strony
478--485
Opis fizyczny
Bibliogr. 31 poz., rys., tab.
Twórcy
  • Silesian University of Technology Faculty of Mining, Safety Engineering and Industrial Automation Department of Mining Mechanization and Robotisation Akademicka 2 Street, 44-100 Gliwice, Poland
  • Silesian University of Technology Faculty of Mining, Safety Engineering and Industrial Automation Department of Mining Mechanization and Robotisation Akademicka 2 Street, 44-100 Gliwice, Poland
autor
  • Silesian University of Technology Faculty of Mining, Safety Engineering and Industrial Automation Department of Mining Mechanization and Robotisation Akademicka 2 Street, 44-100 Gliwice, Poland
  • Silesian University of Technology Faculty of Mining, Safety Engineering and Industrial Automation Department of Mining Mechanization and Robotisation Akademicka 2 Street, 44-100 Gliwice, Poland
  • Silesian University of Technology Faculty of Mining, Safety Engineering and Industrial Automation Department of Mining Mechanization and Robotisation Akademicka 2 Street, 44-100 Gliwice, Poland
  • Silesian University of Technology Faculty of Mining, Safety Engineering and Industrial Automation Department of Mining Mechanization and Robotisation Akademicka 2 Street, 44-100 Gliwice, Poland
Bibliografia
  • 1 Skoć A., Spałek J., Markusik S., (2014), Podstawy konstruk-cji maszyn, vol. 2. Wydawnictwa Naukowo-Techniczne, Warszawa.
  • 2 Dietrich M., (1999), Podstawy konstrukcji maszyn, Wydaw-nictwa Naukowo-Techniczne, Warszawa.
  • 3 Markusik S., (1979), Sprzęgła mechaniczne, Wydawnictwa Naukowo-Techniczne, Warsaawa.
  • 4 Beitz, W., Küttner, K.-H. (Hrsg), (1999), Dubbel – Taschen-buch für den Maschinenbau. 19. Auflage. Springer-Verlag, Berlin, Heidelberg, New York.
  • 5 Muhs D., Wittel H., Becker M., Jannasch D., Voβiek J., (2003), Roloff/Matek Maschinenelemente – Normung, Berechnung, Gestaltung. 16. Auflage. Vieweg Verlag Wies-baden.
  • 6 Ścieszka S.F., Żołnierz M., (2012), Eksploatacja maszyn. Część I. Trwałość eksploatacyjna i regeneracja elementów maszyn. Wyd. Politechniki Śląskiej, Gliwice.
  • 7 Report from SUUB 2018: Experimental and Theoretical Identification of Technical and Utility Features of Mechan-ical Units to Protect Drive Systems of Mining Machines Against Dynamic Load and Overload. Stage 1.
  • 8 Report from SUUB 2021: Experimental and Theoretical Identification of Technical and Utility Features of Mechan-ical Units to Protect Drive Systems of Mining Machines Against Dynamic Load and Overload. Stage 4.
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  • 12 Sankar S., Nataraj M., Prabhu Raja V., (2011), Failure Anal-ysis of Shear Pins in Wind Turbine Generator. Engineering Failure Analysis. Vol. 18, pp. 325-339.
  • 13 Kyriacou-Herman J., (2015), Novel Design of Shear Cou-plings to Reduce Downtime by Combating Fatigue. Society of Petroleum Engineers.
  • 14 Smith M., Fisher F., Romios M., Es-Said O.S., (2007), On the Redesign of a Shear Pin under Cyclic Bending Loads. Engi-neering Failure Analysis. Vol. 14, pp. 138-145.
  • 15 Azevedo C.R.F., Magarott D., Araujo J.A., Ferreira J.L.A., (2009), Bending Fatigue of Stainless Steel Shear Pins Be-longing to a Hydroelectric Plant. Engineering Failure Anal-ysis. Vol. 16, pp. 1126-1140.
  • 16 Jha A.K., Sreekumar K., Mittal M.C., (2008), Metallurgical Studies on a Failed EN 19 Steel Shear Pin. Engineering Fail-ure Analysis. Vol. 15, pp. 922-930.
  • 17 Kuczaj M., Sitek W., (2019), Experimental and Theoretical Assessment of Functional and Operational Qualities of Me-chanical Protection Mechanisms Used in Safety Couplings of Drive Systems of Mining Machines. IOP Conference Se-ries: Earth and Environmental Science, No. 261, IOP Pub-lishing, art. No. 012024 1-14. https://doi:10.1088/1755-1315/261/1/012024 (access: 11.04.2025).
  • 18 Filipowicz K., Kuczaj M., Gruszka P., (2018), Experimental Mechanical Security Assessment Used in Torsionally Flexi-ble Raptor-SK Couplings. Mining – Informatics, Automa-tion and Electrical Engineering, Vol. R. 56, No. 3, pp. 71-84. https://doi:10.7494/miag.2018.3.535.71 (access: 11.04.2025).
  • 19 Wieczorek A.N., Konieczny Ł., Burdzik R., Wojnar G., Filip-owicz K., Kuczaj M., (2022), A Complex Vibration Analysis of a Drive System Equipped with an Innovative Prototype of a Flexible Torsion Clutch as an Element of Pre-Imple-mentation Testing. Sensors, 22(6):2183, https://doi.org/10.3390/s22062183 (access: 11.04.2025).
  • 20 Kuczaj M., Wieczorek A.N., Konieczny Ł., Burdzik R., Wojnar G., Filipowicz K., Głuszek G., (2023), Research on Vibroactivity of Toothed Gears with Highly Flexible Metal Clutch under Variable Load Conditions. Sensors, 23(1):287, https://doi.org/10.3390/s23010287 (access: 11.04.2025).
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  • 29 Batchelor A.W., Lam L.N., Chandrasekaran M., (2011), Ma-terials Degradation and its Control by Surface Engineering. 3rd Edition. Imperial College Press, London.
  • 30 Dobrzański L.A., (2002), Podstawy nauki o materiałach i metaloznawstwo, Wydawnictwa Naukowo-Techniczne, Warszawa.
  • 31 Wasiak K., Węsierska-Hinca M., Skołek E., Rożniatowski K., Wieczorek A., Świątnicki W., (2023), Effect of Austemper-ing Time on Multiphase Microstructure Evolution and Properties of Carburized Cr-Mn-Si Alloyed Steel Subjected to Bainitization Quenching & Partitioning Heat Treatment. Journal of Alloys and Compounds, p. 966.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-29abaee0-ce15-4237-b9d5-87c67b4ccff1
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