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Influence of EDM process parameters of novel Al7010/B4C/BN hybrid metal matrix nanocomposite

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
In this present research work, the electrical discharge machining (EDM) characteristics of an Al7010/2%B4C/2%BN (the reinforcement particles are taken as wt.%) hybrid metal matrix nanocomposite (HMMNC) are discussed. The effect of the EDM process variables like the discharge current (I), pulse on time (Pon), pulse off time (Poff) and gap voltage (Vg) on the response characteristics like the material removal rate (MRR), tool wear rate (TWR), and surface roughness (SR) are presented. The results revealed that the MRR, TWR, and SR grew with an increase in Ip and Pon. MRR, TWR, and SR increased with a rise in Poff up to 25 μs then declined. MRR, TWR, and SR decreased with an increment in gap voltage. The highest MRR was observed for a discharge current of 8 A, Pon of 60 μs, Poff of 25 μs and Vg of 30 V. SR and TWR were the smallest at Ip of 2 A, Pon of 15 μs, Poff of 55 μs and Vg of 60 V. The scanning electron microscope (SEM) micrographs of the machined surfaces revealed voids, craters and micro cracks.
Rocznik
Strony
191--196
Opis fizyczny
Bibliogr. 1 poz., rys., tab.
Twórcy
  • Panchayat Raj Engineering Department, Andhra Pradesh, India
  • Department of Mechanical Engineering, Sri Sivani College of Engineering, Chilakapalam Jn, Etcherla, India
  • Department of Mechanical Engineering, Jawaharlal Nehru Technological University, Kakinada, India
Bibliografia
  • 1. Dirisenapu G., Reddy S.P., Dumpala L., The effect of B4C and BN nanoparticles on the mechanical and microstructural properties of Al7010 hybrid metal matrix, Materials Research Express 2019, Sep, 4, 6(10), 105089.
  • 2. Gostariani R., Asadabad M.A., Paydar M.H., Ebrahimi R., Morphological and phase evaluation of Al/15 wt.% BN nanocomposite synthesized by planetary ball mill and sintering, Advanced Powder Technology 2017, Sep, 1, 28(9), 2232-2238.
  • 3. Firestein K.L., Steinman A.E., Golovin I.S., Cifre J., Obraztsova E.A., Matveev A.T., Kowalski A.M., Lebedev O.I., Shtansky D.V., Golberg D., Fabrication, characterization, and mechanical properties of spark plasma sintered Al-BN nanoparticle composites, Materials Science and Engineering A, 2015, Aug, 26, 642, 104-112.
  • 4. Ezatpour H.R., Parizi M.T., Sajjadi S.A., Ebrahimi G.R., Chaichi A., Microstructure, mechanical analysis and optimal selection of 7075 aluminium alloy based composite reinforced with alumina nanoparticles, Materials Chemistry and Physics 2016, Aug, 1, 178, 119-127.
  • 5. Wang L., Qiu F., Zou Q., Yang D.L., Tang J., Gao Y.Y., Li Q., Han X., Shu S.L., Chang F., Jiang Q.C., Microstructures and tensile properties of nano-sized SiCp/Al-Cu composites fabricated by semisolid stirring assisted with hot extrusion, Materials Characterization 2017, Sep, 1, 131, 195-200.
  • 6. Pal A., Poria S., Sutradhar G., Sahoo P., Tribological behavior of Al-WC nano-composites fabricated by ultrasonic cavitation assisted stir-cast method, Materials Research Express 2018, Mar, 28, 5(3), 036521.
  • 7. Poovazhagan L., Kalaichelvan K., Sornakumar T., Processing and performance characteristics of aluminium-nano boron carbide metal matrix nanocomposites, Materials and Manufacturing Processes 2016, Jul, 26, 31(10), 1275-1285.
  • 8. Madhukar P., Selvaraj N., Gujjala R., Rao C.S., Production of high-performance AA7150-1% SiC nanocomposite by novel fabrication process of ultrasonication-assisted stir casting, Ultrasonics Sonochemistry 2019, Nov, 1, 58, 104665.
  • 9. Kolli M., Kumar A., Surfactant and graphite powderassisted electrical discharge machining of titanium alloy, Proceedings of the Institution of Mechanical Engineers, Journal of Engineering Manufacture Part B, 2017 Mar, 231(4), 641-657.
  • 10. Velmurugan C., Subramanian R., Thirugnanam S., Ananadavel B., Experimental investigations on machining characteristics of Al 6061 hybrid metal matrix composites processed by electrical discharge machining, International Journal of Engineering, Science and Technology 2011, 3(8), 87-101.
  • 11. Kumar S.S., Uthayakumar M., Kumaran S.T., Parameswaran P., Electrical discharge machining of Al (6351)-SiCB4C hybrid composite, Materials and Manufacturing Processes 2014, Dec, 2, 29(11-12), 1395-1400.
  • 12. Senthilkumar V., Omprakash B.U., Effect of titanium carbide particle addition in the aluminium composite on EDM process parameters, Journal of Manufacturing Processes 2011, Jan, 1, 13(1), 60-66.
  • 13. Jabbaripour B., Sadeghi M.H., Faridvand S., Shabgard M.R., Investigating the effects of EDM parameters on surface integrity, MRR and TWR in the machining of Ti-6Al-4V, Machining Science and Technology 2012, Jul, 1, 16(3), 419-444.
  • 14. Katamreddy S.C., Punnath N., Radhika N., Multi-response optimisation of machining parameters in electrical discharge machining of Al LM25/AlB2 functionally graded composite using grey relation analysis, International Journal of Machining and Machinability of Materials 2018, 20(3), 193-213.
  • 15. Singh M., Dhuria G., Garg H., Multi response optimization of parameters in electric discharge machining of Al/SiCgraphite hybrid composite using grey relational analysis, International Journal for Science and Emerging Technologies with Latest Trends 2015, 2(1), 2029-2035.
  • 16. Murthy I.N., Rao D.V., Rao J.B., Microstructure and mechanical properties of aluminium-fly ash nanocomposites made by ultrasonic method, Materials & Design 2012 Mar, 1, 35, 55-65.
  • 17. Kannan C., Vijayakumar T., Karunakaran C., Optimization of process parameters for electro discharge machining of Al 7075-Al2O3 nano composite using different electrode materials, SAE Technical Paper 2018, Jul, 9.
  • 18. Singh S., Bhardwaj A., Review to EDM by using water and powder-mixed dielectric fluid, Journal of Minerals and Materials Characterization and Engineering 2011, Feb, 10, 10(02), 199.
  • 19. Pramanik A., Electrical discharge machining of MMCs reinforced with very small particles, Materials and Manufacturing Processes 2016, Mar, 11, 31(4), 397-404.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-28ef78b0-d332-42e3-929e-1584fc1e3f27
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