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Investigations on effect of process parameters of electrodeposited Ni-Al2O3 composite coating using orthogonal array approach and mathematical modeling

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
This research article aims at preparation of nickel-aluminum oxide (Ni-Al2O3) metal matrix composite coatings that were prepared from conventional electro-deposition process. Micron sized alumina particles were deposited in nickel matrix by electro-co-deposition technique. The primary electroplating parameters of current density, pH value of electrolyte, temperature of bath, amount of ceramic particles (Al2O3) in bath, and agitation speed were considered for experimental studies. Experimental design and run orders were framed by orthogonal array of Taguchi's approach. L27 orthogonal array was chosen for experimental design based on five plating parameters and three levels. The experiments were conducted by adjusting the plating parameters and the samples were prepared from electrolytic bath. Volume fraction of Al2O3 and micro-hardness of deposits were recorded for each coated sample systematically. The mean effect studies of electroplating parameters were investigated using Taguchi's approach. The S/N ratio values for the response of micro-hardness were calculated and analyzed for significances of independent input parameters. It was found that current density, pH, temperature and agitation speed were the most significant factors. A second order quadratic equation was developed as prediction model for micro-hardness. The predicted micro-hardness values were found to be in good agreement with the experimental results.
Rocznik
Strony
168--177
Opis fizyczny
Bibliogr. 19 poz., rys., tab., wykr.
Twórcy
autor
  • School of Mechanical Engineering, SASTRA University, Thanjavur 613 401, Tamil Nadu, India
  • Department of Mechatronics Engineering, Bannari Amman Institute of Technology, Sathyamangalam, Erode 638 401, Tamil Nadu, India
  • School of Mechanical and Electromechanical Engineering, Institute of Technology, Hawassa University, Ethiopia
Bibliografia
  • [1] L. Shi, C.F. Sun, F. Zhou, W.M. Liu, Electrodeposited nickel– cobalt composite coating containing nano-sized Si3N4, Materials Science and Engineering A 397 (2005) 190–194.
  • [2] S.K. Ning, H.X. Ning, Z.J. Hai, W.J. Ren, Electrodeposited Cr- A12O3 composite coating for wear resistance, Wear 196 (1996) 295–297 (Short Communication).
  • [3] J. Steinbach, H. Ferkel, Nano structured Ni-Al2O3 films prepared by DC and pulsed DC electroplating, Scripta Materialia 44 (2001) 1813–1816.
  • [4] S.C. Wang, W.C.J. Wei, Characterization of electroplated Ni/ SiC and Ni/Al2O3 composite coatings bearing nanoparticles, Journal of Materials Research 18 (7) (2003) 1566–1574.
  • [5] A.S.T. Reddy, W.G.V. Krishnamurthy, Electrodeposited nickel composite coating containing in-situ nickel impregnated alumina particles, Materials Letters 66 (1) (2012) 141–143.
  • [6] Q. Feng, T. Li, H. Yue, K. Qi, F. Bai, J. Jin, Preparation and characterization of nickel nano-Al2O3 composite coatings by sediment co-deposition, Applied Surface Science 254 (8) (2008) 2262–2268.
  • [7] R.K. Saha, T.I. Khan, Effect of applied current on the electrodeposited Ni-Al2O3 composite coatings, Surface and Coatings Technology 205 (3) (2010) 890–895.
  • [8] E.G. Lecina, I.G. Urrutia, J.A. Díez, J. Morgiel, P. Indyka, A comparative study of the effect of mechanical and ultrasound agitation on the properties of electrodeposited Ni/Al2O3 nanocomposite coatings, Surface and Coatings Technology 206 (11–12) (2012) 2998–3005.
  • [9] P. Narasimman, M. Pushpavanam, V.M. Periasamy, Synthesis, characterization and comparison of sediment electro-codeposited nickel-micro and nano SiC composites, Applied Surface Science 258 (1) (2011) 590–598.
  • [10] S.T. Aruna, P.V.K. Srikanth, M.J. Ahamad, S. Latha, K.S. Rajam, Optimization of the properties of electrodeposited Ni-YSZ composites using Taguchi method and regression analysis, Portugaliae Electrochimica Acta 29 (1) (2011) 23–37.
  • [11] S.K. Das, P. Sahoo, Influence of process parameters on microhardness of electroless Ni-B coatings, Advances in Mechanical Engineering 2012 (2015) 1–11.
  • [12] B. Graf, S. Ammer, A. Gumenyuk, M. Rethmeier, Design of experiments for laser metal deposition in maintenance, repair and overhaul applications, Procedia CIRP 11 (2013) 245–248.
  • [13] S.L. Kuo, The influence of process parameters on the MoS2 content of Ni-MoS2 composite coating by the robust design method, Journal of the Chinese Institute of Engineers 27 (2) (2004) 243–251.
  • [14] K. Subramanian, V.M. Periasamy, M. Pushpavanam, K. Ramasamy, Predictive modeling of copper in electro- deposition of bronze using regression and neural networks, Portugaliae Electrochimica Acta 27 (1) (2009) 47–55.
  • [15] L. Chen, L. Wang, Z. Zeng, J. Zhang, Effect of surfactant on the electro deposition and wear resistance of Ni-Al2O3 composite coatings, Materials Science and Engineering A 434 (2006) 319–325.
  • [16] P. Narasimman, M. Pushpavanam, V.M. Periasamy, Wear and scratch resistance characteristics of electrodeposited nickel- nano and micro SiC composites, Wear 292–293 (2012) 197–206.
  • [17] S. Jeyaraj, K.P. Arulshri, Characterization of electrodeposited nickel-Al2O3 composite coatings by experimental method & neural networks, Journal of Applied Sciences 10 (2012) 911–919.
  • [18] V.H. Nguyen, T.A.T. Ngo, H.H. Pham, N.P. Nguyen, Nickel composite plating with fly ash as inert particle, Transactions of Nonferrous Metals Society of China 23 (2013) 2348–2353.
  • [19] H.H. Lee, H.Y. Lee, J.M. Jeon, Codeposition of micro- and nano-sized SiC particles in the nickel matrix composite coatings obtained by electroplating, Surface & Coatings Technology 201 (2007) 4711–4717.
Uwagi
PL
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-28e18010-957f-40f9-a556-562e8e59e479
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