Tytuł artykułu
Treść / Zawartość
Pełne teksty:
Identyfikatory
Warianty tytułu
Języki publikacji
Abstrakty
The size of the discharge outlet of a cone crusher directly impacts the size of the aggregate produced. However, the discharge outlet is still adjusted manually, which has a significant error and affects production efficiency. For this reason, this study proposed an adaptive control method for cone crushers based on aggregate online detection. Firstly, the aggregate image was segmented using an instance segmentation model and the anchor and structure of the model were optimised. Then, this study proposed an evaluation method for quickly and accurately assessing the overall segmentation effect of network models. By comparing the results with those before optimisation, the accuracy of the optimised network model was improved from 0.923 to 0.940. Finally, an adaptive control experiment was conducted based on the online aggregate detection results. The experimental results showed that the discharge particle size distribution of the cone crusher becomes more stable after intelligent control is added, with the variance of the proportion of cumulative gradation at 15 mm decreased from 34.3 to 14.4. These results indicated that the developed adaptive control system effectively controls the fine processing of coarse aggregates and significantly improves the quality of aggregate crushing and processing.
Rocznik
Tom
Strony
art. no. 188759
Opis fizyczny
Bibliogr. 30 poz., rys., tab., wykr.
Twórcy
autor
- School of Mechatronics and Automation, Huaqiao University, Xiamen 361021, China
- Fujian Key Laboratory of Green Intelligent Drive and Transmission for Mobile Machinery, Xiamen 361021, China
autor
- School of Mechatronics and Automation, Huaqiao University, Xiamen 361021, China
autor
- School of Mechatronics and Automation, Huaqiao University, Xiamen 361021, China
autor
- Fujian Southern Road Machinery Co., Ltd, Quanzhou 362021, China
autor
- School of Mechatronics and Automation, Huaqiao University, Xiamen 361021, China
autor
- Fujian Southern Road Machinery Co., Ltd, Quanzhou 362021, China
Bibliografia
- AIRIKKA, P., 2015. Automatic feed rate control with feed-forward for crushing and screening processes. IFAC-PapersOnLine, 48(17), 149-154.
- BAGHERI, G.H., BONADONNA, C., MANZELL, I., VONLANTHEN, P., 2015. On the characterization of size and shape of irregular particles. Powder Technol. 270, 141-153.
- BAI, F.Y., FAN, M.Q., YANG, H.L., DONG, L., 2021. Image segmentation method for coal particle size distribution analysis. Particuology, 56, 163-170.
- CHENG, L.X., LIU, G.X., 2014. Design and improvement of automatic control system of cone crusher. Xinjiang Nonferrous Met. 37 (5), 81-82.
- GRISHIN, I.A., BOCHKOV, V.S., VELIKANOV, V.S., DYORINA, N.V., SUROVTSOV, M.M., MOREVA, Y.A., 2022. Implementing a discharge slot width control system in cone crushers. Vestnik of Nosov Magnitogorsk State Technical University, 20(2), 13-22.
- GUO, S., JIAN, H.F., DU, Z.B., 2016. Design and implementation on controlling discharge port of crusher with encoder. Min. &. Process. Equip. 44 (11), 45-49.
- HE, K., GKIOXARI, G., DOLL´AR, P., GIRSHICK, R., 2017. Mask R-CNN. In Proceedings of the IEEE International Conference on Computer Vision (ICCV), pp. 2961-2969.
- HE, K., ZHANG, X., REN, S., SUN, J., 2016. Deep residual learning for image recognition. In Proceedings of the IEEE conference on computer vision and pattern recognition, pp. 770-778.
- HU, X., 2023. Measurement and characterization of coarse aggregate morphology based on predicted void content. Huaqiao Univ.
- HULTHÉN, E., EVERTSSON, C.M., 2009. Algorithm for dynamic cone crusher control. Minerals Engineering, 22(3), 296-303.
- HULTHÉN, E., EVERTSSON, C.M., 2011. Real-time algorithm for cone crusher control with two variables. Minerals Engineering. 24(9), 987-994.
- ITÄVUO, P., VILKKO, M., 2021. Size reduction control in cone crusher. Miner. Eng. 173, 107202.
- LIN, T.Y., DOLLÁR, P., GIRSHICK, R., HE, K., HARIHARAN, B., BELONGIE, S., 2017. Feature pyramid networks for object detection. In Proceedings of the IEEE conference on computer vision and pattern recognition, pp. 2117-2125.
- MA, L.F., WU, F.B., PAN, W.Q., 2020. Research status and development trend of cone crusher. Heavy Mach. 5, 9-13.
- MAITI, A., CHAKRAVARTY, D., BISWAS, K., HALDER, A., 2017. Development of a mass model in estimating weight-wise particle size distribution using digital image processing. Int. J. Min. Sci. Technol. 27, 435-443.
- MYKHAILENKO, O., SHCHOKIN, V., SHCHOKINA, O., 2018. Adaptive control of the ore crushing process in cone crushers based on nonlinear predictive model. Univ. Publ. Petroșani.
- PUROHIT, N.L., SHARMA, A., 2021. Cone crushing industries enhance performance using controlling and monitoring. International Journal, 6(3).
- QIU, R., ZHU, R.X., XU, H.K., 2017. Image segmentation algorithm based on improved watershed algorithm. J. Jilin Univ. (Sci. Ed.), 55(03), 629-634.
- RONNEBERGER, O., FISCHER, P., BROX, T., 2015. U-Net: Convolutional networks for biomedical image segmentation. In International Conference on Medical Image Computing and Computer-Assisted Intervention, pp. 234-241.
- TIAN, Y.N., YANG, G.D., WANG, Z., LI, E., LIANG, Z., 2020. Instance segmentation of apple flowers using the improved mask R-CNN model. Biosyst. Eng. 193, 64-278.
- VASILYEVA, N., GOLYSHEVSKAIA, U., SNIATKOVA, A., 2023. Modeling and improving the efficiency of crushing equipment. Symmetry, 15(7), 1343.
- WANG, H.T., 2021. Development and application of intelligent ore feeding control system in crushing process. Copper Proj. 04, 71-74.
- WANG, R., ZHANG, W., SHAO, L., 2018. Research of ore particle size detection based on image processing. In Proceedings of 2017 Chinese Intelligent Systems Conference: Volume II, pp. 505-514.
- WILLS, B.A., FINCH, J., 2015. Wills' mineral processing technology: an introduction to the practical aspects of ore treatment and mineral recovery. Butterworth-Heinemann, Oxford, England.
- XIE, X.D., 2020. Study on intelligent control system of multi-cylinder hydraulic cone crusher. Shenyang Univ. Technol.
- XU, S.J., SU, C., ZHU, K.Y., ZHANG, X.C., 2022. Automatic identification of mineral in petrographic thin sections based on images using a deep learning method. J. Zhejiang Univ. (Sci. Ed.), 49(6), 743-752.
- YAMASHITA, A.S., THIVIERGE, A., EUZÉBIO, TAM., 2021. A review of modeling and control strategies for cone crushers in the mineral processing and quarrying industries. Miner. Eng. 170, 107036.
- YANG, Z.Q., YANG, J., XIONG, W.Y., 2021. Practical method for identifying morphological information of recycled coarse aggregate bulk based on watershed algorithm. J. Chin. Ceram. Soc. 49(08), 1691-1698.
- YOU, C.T., 2018. Design of automatic control system for single-cylinder hydraulic cone crusher. J. Shandong Ind. Technol. 2, 116-116.
- ZHANG, R., LI, K., YU, F., ZHANG, H., GAO, Z., HUANG, Y., 2023. Aggregate particle identification and gradation analysis method based on the deep learning network of Mask R-CNN. Mater. Today Commun. 35, 106269.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-288396a9-cbe3-4108-96a3-06a8dcf2289f