Identyfikatory
Warianty tytułu
Języki publikacji
Abstrakty
A tundish is a device from which liquid steel is pour into a mold. Therefore tundish hydrodynamic conditions have a significant impact on solidification during continuous steel casting (CSC) process. Modification of ladle shroud workspace, allows for the modification of liquid steel movement in the tundish. In the following work, numerical simulations were performed which allowed the impact of the modification of the ladle shroud workspace on the liquid steel flow structure in a one-strand tundish to be determined. In order to assess the impact of the modification of the ladle shroud on the behavior of the liquid steel in the tundish, simulations were performed, on the basis of which the percentage share of stagnant, ideal mixing and plug flow zones were determined. In addition, the mixing parameters were determined, allowing the estimation of casting duration during sequential casting. The flow fields of liquid steel for each modification of the ladle shroud were performed. The average velocity of liquid steel flowing through the tundish, the Reynolds number and turbulent intensity were also described. The obtained results showed, among others, that the application of three cylinders with a diameter of 0.041 m into the ladle shroud with a diameter of 0.11 m increases the share of active flow in the tundish in relation to the tundish with Conventional Ladle Shroud. At the same time, applying a ladle shroud with a diameter of 0.11 m during casting is the most favorable in relation to the hydrodynamics of the tundish.
Czasopismo
Rocznik
Tom
Strony
75--83
Opis fizyczny
Bibliogr. 33 poz., rys., wykr.
Twórcy
autor
- Czestochowa University of Technology, Faculty of Production Engineering and Materials Technology, Armii Krajowej 19 ave, 42-200 Czestochowa, Poland
autor
- Czestochowa University of Technology, Faculty of Production Engineering and Materials Technology, Armii Krajowej 19 ave, 42-200 Czestochowa, Poland
Bibliografia
- 1. Yang S., Zhang L., Li J. & Peaslee K. (2009). Structure optimization of horizontal continuous casting tundishes using mathematical modeling and water modeling. Iron and Steel Institute of Japan International, 49(10), 1551–1560. Doi: https://doi.org/10.2355/isijinternational.49.1551.
- 2. Hou Q.F. & Zou Z.S. (2005). Numerical and physical simulation of flow patterns in a swirling flow tundish. Steel Research International, 76(10), 726–730. Doi: https://doi.org/10.1002/srin.200506087.
- 3. Ni P., Jonsson L.T.I., Ersson M. & Jonsson P.G. (2016). A new tundish design to produce a swirling flow in the SEN during continuous casting of steel. Steel Research International, 87(10), 1356–1365. Doi: https://doi.org/10.1002/srin.201500407.
- 4. Wang F., Li B. & Tsukihashi F. (2007). Large eddy simulation on flow structure in centrifugal flow tundish. Iron and Steel Institute of Japan International, 47(4), 568–573. Doi: https://doi.org/10.2355/isijinternational.47.568.
- 5. Tripathi A. & Ajmani S.K. (2005). Numerical investigation of fluid flow phenomenon in a curved shape tundish of billet caster. Iron and Steel Institute of Japan International, 45(11), 1616–1625. Doi: https://doi.org/10.2355/isijinternational.45.1616.
- 6. Liu S., Yang X., Du L., Li L. & Liu C. (2008). Hydrodynamic and mathematical simulations of flow field and temperature profile in an asymmetrical T-type single-strand continuous casting tundish. Iron and Steel Institute of Japan International, 48(12), 1712–1721.Doi: https://doi.org/10.2355/isijinternational.48.1712.
- 7. Hou Q., Yue Q., Wang H., Zou Z. & Yu A. (2008). Modelling of inclusion motion and flow patterns in swirling flow tundishes with symmetrical and asymmetrical structures. Iron and Steel Institute of Japan International, 48(6), 787–792. Doi: https://doi.org/10.2355/isijinternational.48.787.
- 8. Zhong L., Li B., Zhu Y., Wang R., Wang W. & Zhang X. (2007). Fluid flow in a four-strand bloom continuous casting tundish with different flow modifiers. Iron and Steel Institute of Japan International, 47(1), 88–94. Doi: https://doi.org/10.2355/isijinternational.47.88.
- 9. Tripathi A. & Ajmani S.K. (2011). Effect of shape and flow control devices on the fluid flow characteristics in three different industrial six strand billet caster tundish. Iron and Steel Institute of Japan International, 51(10), 1647–1656. Doi: https://doi.org/10.2355/isijinternational.51.1647.
- 10. Wang J., Zhu M., Zhou H. & Wang Y. (2008). Fluid flow and interfacial phenomenon of slag and metal in continuous casting tundish with argon blowing. Journal of Iron and Steel Research, International, 15(4), 26–31. Doi:https://doi.org/10.1016/S1006-706X(08)60139-9.
- 11. Zhong L., Li L., Wang B., Jiang M., Zhu L., Zhang L. & Chen R. (2006). Water modelling experiments of argon bubbling curtain in a slab continuous casting tundish. Steel Research International, 77(2), 103–106. Doi: https://doi.org/10.1002/srin.200606361.
- 12. Holzinger G. & Thumfart M. (2019). Flow interaction in continuous casting tundish due to bubble curtain operations. Steel Research International, 90(6). Doi: https://doi.org/10.1002/srin.201800642.
- 13. Thumfart M., Pelss A. & Pfeifer H. (2019). Experimental investigation of the influence of a centered line sparger on the jet from the shroud in a 1:3 water model of a tundish. Steel Research International, 90(6). Doi: https://doi.org/10.1002/srin.201800639.
- 14. Xing F., Zheng S. & Zhu M. (2018). Motion and removal of inclusions in new induction heating tundish. Steel Research International, 89(6). Doi: https://doi.org/10.1002/srin.201700542.
- 15. Yang B., Lei H., Bi Q., Jiang J., Zhang H., Zhao Y. & Zhou J.A. (2018). Fluid flow and heat transfer in a tundish with channel type induction heating. Steel Research International, 89(10). Doi: https://doi.org/10.1002/srin.201800173.
- 16. Wang G., Yun M., Zhang C. & Xiao G. (2015). Flow mechanism of molten steel in a single-strand slab caster tundish based on the Residence Time Distribution curve and data. Iron and Steel Institute of Japan International, 55(5), 984–992. Doi: https://doi.org/10.2355/isijinternational.55.984.
- 17. Jha P.K., Rao P.S. & Dewan A. (2008). Effect of height and position of dams on inclusion removal in a six strand tundish. Iron and Steel Institute of Japan International, 48(2), 154–160. Doi: https://doi.org/10.2355/isijinternational.48.154.
- 18. He F., Zhang L. & Xu Q. (2016). Optimization of flow control devices for a T-type five-strand billet caster tundish: water modeling and numerical simulation. China Foundry, 13(30), 166–175. Doi: https://doi.org/10.1007/s41230-016-5132-9.
- 19. Delgado Ramirez O.S., Torres Alonso E., Ramos Banderas J.A., Arreola Villa S.A., Hernandez Bacanegra C.A. & Tellez Martinez J.S. (2018). Thermal and fluid-dynamic optimization of a five strand asymmetric delta shaped billet caster tundish. Steel Research International, 89(3), 1700428. Doi: https://doi.org/10.1002/srin.201700428.
- 20. Bartosiewicz M. & Cwudziński A. (2017). Influence of immersion depth of ladle shroud in liquid steel on range of transition zone for one-strand tundish during continuous casting of steel. Metallurgy and Foundry Engineering, 43(2), 81–88. Doi: https://doi.org/10.7494/mafe.2017.43.2.81.
- 21. Chatterjee S. & Chattopadhyay K. (2016). Physical modeling of slag ‘eye’ in an inert gas-shrouded tundish using dimensional analysis. Metallurgical and Materials Transactions B, 47, 508–521. Doi: https://doi.org/10.1007/s11663-015-0512-x.
- 22. Chattopadhyay K., Hasan M., Isac M. & Guthrie R.I.L. (2010). Physical and mathematical modeling of inert gas-shrouded ladle nozzles and their role on slag behavior in fluid flow patterns in a delta-shaped, four-strand tundish. Metallurgical and Materials Transaction B, 41, 225–233. Doi: https://doi.org/10.1007/s11663-009-9296-1.
- 23. Zhang H., Fang Q., Deng S., Liu C. & Ni H. (2019). Multiphase flow in a five-strand tundish using trumpet ladle shroud during steady-state casting and ladle change-over. Steel Research International, 90 (3). Doi: https://doi.org/10.1002/srin.201800497.
- 24. Morales-Higa K., Guthrie R.I.L., Isac M. & Morales R.D. (2013). Ladle shroud as a flow control device for tundish operations. Metallurgical and Materials Transactions B, 44, 63–79. Doi: https://doi.org/10.1007/s11663-012-9753-0.
- 25. Solorio-Diaz G., Davila-Morales R., Barreto-Sandoval J.D.J., Vergara-Hernandez H.J., Ramos-Banderas A. & Galvan S.R. (2013). Numerical modelling of dissipation phenomena in a new ladle shroud for fluidynamic control and its effect on inclusions removal in a slab tundish. Steel Research International, 85(5), 863–874. Doi: https://doi.org/10.1002/srin.201300224.
- 26. Zhang J., Yang S., Li J., Yang W., Wang Y. & Guo X. (2015). Large eddy simulation on flow structure in a dissipative ladle shroud and a tundish. Iron and Steel Institute of Japan International, 55(8), 1684–1692. Doi: https://doi.org/10.2355/isijinternational.ISIJINT-2015-085.
- 27. Solorio-Diaz G., Morales R.D., Palafox-Ramos J. & Ramos-Banderas A. (2005). Modeling the effects of a swirling flow on temperature stratification of liquid steel and flotation of inclusions in a tundish. Iron and Steel Institute of Japan International, 45(8), 1129–1137. Doi: https://doi.org/10.2355/isijinternational.45.1129.
- 28. Solorio-Diaz G., Ramos-Banderas A., Barreto J. de J. & Morales R.D. (2009). Modeling study of turbulent flow effect on inclusion removal in a tundish with swirling ladle shroud. Steel Research International, 80(3), 223–234. Doi: https://doi.org/10.1002/srin.201090075.
- 29. Solorio-Diaz G., Morales R.D., Palafax-Ramos J., Garcia-Demedices L. & Ramos-Banderas A. (2004). Analysis of fluid flow turbulence in tundishes fed by a swirling ladle shroud. Iron and Steel Institute of Japan International, 44(6), 1024–1032. Doi: https://doi.org/10.2355/isijinternational.44.1024.
- 30. Cwudziński A. (2010). Numerical simulation of liquid steel flow in wedge-type one-strand slab tundish with a subflux turbulence controller and an argon injection system. Steel Research International, 81(2), 123–131. Doi: https://doi.org/10.1002/srin.200900060.
- 31. Cwudziński A. (2014). Numerical and physical modeling of liquid steel active flow in tundish with subflux turbulence controller and dam. Steel Research International, 85(5), 902–917. Doi: https://doi.org/10.1002/srin.201300284.
- 32. Cwudziński A. (2015). Numerical, Physical, and Industrial Studies of Liquid Steel Chemical Homogenization In One Strand Tundish with Subflux Controller. Steel Research International, 86(9), 972–983. Doi: https://doi.org/10.1002/srin.201400207.
- 33. Cwudziński A. (2014). Numerical, physical, and industrial experiments of liquid steel mixture in one strand slab tundish with flow control devices. Steel Research International, 85(4), 623–631. Doi: https://doi.org/10.1002/srin.201300079.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2021)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-27f66925-3dfe-4bc9-bb5c-b6fe69f76992