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Research on key process technology for profile electrolytic finishing of large marine propeller impeller

Autorzy
Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
An electrolysis process method for free-form blade surface finishing is proposed for a free-form surface impeller, and a stepwise method is used to process the inter-blade channel of the overall impeller. The forming cathode is then used to finish the blade to meet the blade processing requirements. In the design, the forming cathode structure was improved by using motion simulation software, and the flow field simulation software was used to simulate and analyze the cathode flow channel. The cathode shape and the electrolyte flow rate between the electrodes meet the processing requirements. In the process of processing experiments, the motion path of the cathode was analyzed and optimized. The effect of the feed direction on the uneven distribution of the blade machining gap was reduced through optimization, and highfrequency pulse power processing was used to reduce the machining gap and improve the machining accuracy of the blade. The experimental results show that the process scheme is feasible and the precision of the processed impeller free-form surface is significantly improved. The material is a monolithic turbine disk of high-temperature alloys, and its large twisted blade processing has always been a problem in the manufacturing industry.
Słowa kluczowe
Rocznik
Tom
S 2
Strony
158--163
Opis fizyczny
Bibliogr. 16 poz., rys., tab.
Twórcy
autor
  • School of Mechanical and Automotive Engineering, Hefei University of Technology, Hefei,Anhui, China
autor
  • School of Mechanical and Automotive Engineering, Hefei University of Technology, Hefei,Anhui, China
autor
  • School of Mechanical and Automotive Engineering, Hefei University of Technology, Hefei,Anhui, China
autor
  • School of Mechanical and Automotive Engineering, Hefei University of Technology, Hefei,Anhui, China
Bibliografia
  • 1. Wang, S.j., Yuan, P., Li, D., Jiao, Y.H.: An overview of ocean renewable energy in China, Renew Sustain Energy Rev, Vol. 15, no. 1, pp. 91–111, 2011.
  • 2. Vanyashov A D, Karabanova V V, Vasenko E M.: Influence Analysis of Flow Entry Conditions on the Centrifugal Compressor Impeller Blades to Integral Gasodynamic Characteristics in a Combine Regulation Method. Procedia Engineering. Vol. 17, no. 1, pp. 389–394, 2016.
  • 3. Ravi, S., Peltier, S. J., & Petersen, E. L.: Analysis of the impact of impeller geometry on the turbulent statistics inside a fanstirred, cylindrical flame speed vessel using piv. Experiments in Fluids, Vol. 34, no. 6, pp. 1 16, 2013.
  • 4. Mongeau L G, Thompson D E, Mclaughlin D K.: Aerodynamic noise generated by a centrifugal pump impeller. Journal of the Acoustical Society of America, Vol. 17, no. 1, pp. 87:S80 S80, 1990.
  • 5. Seralathan S, Chowdhury D G R.: Modification of Centrifugal Impeller and Effect of Impeller Extended Shrouds on Centrifugal Compressor Performance. Procedia Engineering, Vol. 64, no. 2, pp. 1119–1128, 2013.
  • 6. Rao, M. A., & Brodkey, R. S.: Continuous flow stirred tank turbulence parameters in the impeller stream.Chemical Engineering Science, Vol. 27, no. 1, pp. 137–156, 1972.
  • 7. Kai U Z, Gallus H E, Niehuis R.: A Study on Impeller-Diffuser Interaction — Part I: Influence on the Performance. Journal of Turbomachinery, Vol. 125, no. 1, pp. 545–556, 2003.
  • 8. Gagg C R, Lewis P R, Tsang C.: Premature failure of a vacuum pump impeller rotor recovered from a pitch impregnation plant. Engineering Failure Analysis, Vol. 15, no. 5, pp. 606–615, 2008.
  • 9. Capus J.: Industry Roadmap, update from MPIF. Metal Powder Report, 67(4):10–11, 2012.
  • 10. Hilton E F, Allaire P E, Baloh M J, et al.: Magnetic suspension controls for a new continuous flow ventricular assist device. Asaio Journal, Vol. 43, no. 5, p. 598.
  • 11. Chatzi E G, Kiparssides C.: Steady‐state drop‐size distributions in high holup fraction dispersion systems. Aiche Journal, Vol. 43, no. 5, pp. 1640–1652, 2010.
  • 12. Radl S, Kalvoda E, Glasser B J.: Mixing characteristics of wet granular matter in a bladed mixer. Powder Technology, Vol. 200, no. 3, pp. 171–189, 2010.
  • 13. Botros K K.: Developments in Centrifugal Compressor Surge Control-A Technology Assessment. Journal of Turbomachinery, Vol. 116, no. 4, pp. 240–249, 2012.
  • 14. Abu-Eishah S I, Abu-Jabal N M.: Parametric study on the production of phosphoric acid by the dihydrate process. Chemical Engineering Journal, Vol. 201, no. 1, pp. 231–250, 2003.
  • 15. Trebinjac I, Claudin I.: Results and analysis of a L2F flow field investigation within a high-speed high-pressure centrifugal compressor. Journal of Thermal Science, Vol. 6, no. 3, pp. 155–163, 1997.
  • 16. Darmana D, Deen N G, Kuipers J A M.: Numerical study of homogeneous bubbly flow: Influence of the inlet conditions to the hydrodynamic behavior. International Journal of Multiphase Flow, Vol. 35, no. 12, 1077–1099, 2009.
Uwagi
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2019).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-2746d0a5-55f5-43c6-8bb8-f47b2f740625
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