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Investigation on the formation of central damage in cross wedge rolling of GH4169 alloy

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Cross wedge rolling process provides a new way with short production chain and precise control for high-performance blade preforming used in aeroengine, but the issue of central damage needs to be paid attention and investigated. Therefore, this paper aims to understand the formation mechanism of central damage on CWR of GH4169 alloy. The uniaxial hot tensile test and CWR experiments were carried out to explore the high-temperature deformation behavior of GH4169 alloy, as well as the central damage of GH4169 alloy CWR process. Moreover, the finite element model was established and used to analyze the evolution of stress and strain at different position. The results showed that central part of the workpiece is in the state of higher stress triaxiality η, which is easy to cause damage. And the micro-holes in the center of workpiece mainly nucleated around the detached NbC carbide. Meanwhile, the first principal stress and the maximum shear stress are the dominant factors which affect the central damage. Therefore, a novel damage criterion suitable for CWR of GH4169 alloy was developed with considering the effect of stress triaxiality η and the sensitivities of deformation temperature and strain rate on the central damage evolution. In addition, initial forming temperature T0 is the most important factor affecting the central damage, and the maximum area reduction and rolling speed n are related to the initial deformation temperature T0. And in order to inhibit the damage, the initial forming temperature should be controlled below 1020℃, and the area reduction and rolling speed should not be higher than 55% and 10r/min, respectively.
Rocznik
Strony
art. no. e204, 2023
Opis fizyczny
Bibliogr. 36 poz., rys., wykr.
Twórcy
autor
  • School of Mechanical Engineering, University of Science and Technology Beijing, No.30 Xueyuan Road, Haidian District, Beijing 100083, China
autor
  • School of Mechanical Engineering, University of Science and Technology Beijing, No.30 Xueyuan Road, Haidian District, Beijing 100083, China
autor
  • School of Mechanical Engineering, University of Science and Technology Beijing, No.30 Xueyuan Road, Haidian District, Beijing 100083, China
autor
  • School of Mechanical Engineering, University of Science and Technology Beijing, No.30 Xueyuan Road, Haidian District, Beijing 100083, China
autor
  • School of Mechanical Engineering, University of Science and Technology Beijing, No.30 Xueyuan Road, Haidian District, Beijing 100083, China
autor
  • Beijing Institute of Aeronautical Materials, Beijing 100095, China
Bibliografia
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  • 8. Behrens BA, Stonis M, Blohm T. Investigating the effects of cross wedge rolling preforming operation and die forging with flash brakes on forging titanium hip implants. Int J Mater Form. 2016;11:67–76.
  • 9. Li JL, Wang BY, Fang S, Chen P. Investigation of the microstruc- ture evolution and mechanical properties of a TC6 alloy blade preform produced by cross wedge rolling. Arch Civ Mech Eng. 2020;20:70.
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  • 18. Huo YM, Bai Q, Wang BY, Lin JG, Zhou J. A new application of unified constitutive equations for cross wedge rolling of a hig-speed railway axle steel. J Mater Process Technol. 2015;223:274–83.
  • 19. Huo YM, Lin JG, Bai Q, Wang BY, Tang XF, Ji HC. Prediction of microstructure and ductile damage of a high-speed railway axle steel during cross wedge rolling. J Mater Process Technol. 2017;239:359–69.
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  • 31. Luo JT, Yu WL, Xi CY, Zhang CX, Ma CH. Preparation of ultrafine-grained GH4169 superalloy by high-pressure torsion and analysis of grain refinement mechanism. J Alloy Compd. 2019;777:157–64.
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  • 34. Bulzak T, Pater Z, Tomczak J, Wojcik L, Murillo-Marrodan A. Internal crack formation in cross wedge rolling Fundamentals and rolling methods. J Mater Process Technol. 2022;307:117681.
  • 35. Pater Z, Tomczak J, Bulzak T, Wojcik L, Walczuk P. Assessment of ductile fracture criteria with respect to their application in the modeling of cross wedge rolling. J Mater Process Technol. 2020;278:116501.
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Uwagi
PL
Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-2708fa2a-8899-4e30-98df-3cce538f29bc
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