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The study discusses the thermo‑mechanical stress distribution in the plunger of a cold chamber casting machine with a horizontal casting chamber in the stationary aspect. The main stresses as well as the reduced stresses were determined for four different strength hypotheses, two of which took into account different acceptable maximal tensile and compressive stresses. For comparative purposes, the calculations were performed for three different construction materials used for cold chamber pressure machine plungers: grey pearlitic cast iron, high silicon bronze and beryllium bronze, as well as one more type of bronze, which has not been used for plungers so far, i.e. aluminium‑iron‑nickel bronze, constituting the initial alloy for the newly‑developed complex bronzes with high wear resistance and elevated strength.
Wydawca
Rocznik
Tom
Strony
209--223
Opis fizyczny
Bibliogr. 31 poz., fig., tab.
Twórcy
autor
- Department of Strength of Materials, Lodz University of Technology, 1/15 Stefanowskiego str., 90‑924 Łódź, Poland
autor
- Department of Materials Engineering and Production Systems, Lodz University of Technology, 1/15 Stefanowskiego str., 90‑924 Łódź, Poland
autor
- Department of Materials Engineering and Production Systems, Lodz University of Technology, 1/15 Stefanowskiego str., 90‑924 Łódź, Poland
Bibliografia
- 1. Ampco Metal AMPCOLOY® 89 Beryllium Copper, Extrusion. 1996–2019. http://www.matweb. com/search/DataSheet.aspx?MatGUID=0d4f6a7b c06644fa97fef02378a64a14 .
- 2. ASTM class 50 Standard gray iron test bars, as cast. 1996–2019. http://www.matweb.com/search/datasheet.aspx?matguid=aacd20ec069e4ce6a15a6c4d7 2037ffd&ckck=1 .
- 3. Brzoska Z. Wytrzymałość materiałów. PWN, Warszawa 1983.
- 4. Burzyński W. Theoretical foundations of the hypotheses of material effort (Translated from the original paper in Polish “Teoretyczne podstawy hipotez wytężenia” Czasopismo Techniczne, 1929, 47, 1–41, Lwów by A. Stręk; scientific editor R.B. Pęcherski). Engineering Transactions, 56(3), 2008, 269–305.
- 5. Chien K., Samra J., Robbins P. Plunger Design and Materials – the Keys to Die Casting Success. Abst Head – Abstract heading, July, 2018. https://castool. com/wp content/uploads/2018/08/Plunger Tip Design Materials 07–2018–1.pdf .
- 6. Derski W. Podstawy teorii sprężystości. PWN, Warszawa, 1965.
- 7. Dyląg Z., Jakubowicz A., Orłoś Z. Wytrzymałość materiałów. WNT, Warszawa 2013.
- 8. Fajkiel A., Dudek P., Czekaj E. Trends in Development of Auxiliary Materials Used in Pressure Die Casting. Modern Foundry Poland and the World, 3–4, 2015, 6–14.
- 9. Fiorese E., Bonollo F., Battaglia E. A Tool for Predicting the Effect of the Plunger Motion Profile on the Static Properties of Aluminium High Pressure Die Cast Components. Metals, 8, 798, 2018. https:// doi:10.3390/met8100798 .
- 10. Handbook Al HPDC Alloys for Structural Casts_ RHEINFELDEN – ALLOYS_2017_ EN.pdf. January, 2018. http://rheinfelden alloys.eu/ wp content/uploads/2018/01/Handbook Al HP-DC Alloys for Structural Casts_RHEINFELDEN ALLOYS_2017_EN.pdf .
- 11. Herculoy®, High Silicon Bronze A, UNS C65500, H01 Temper flat products. 1996–2019. http://www. matweb.com/search/DataSheet.aspx?MatGUID=25 7da2b59ba34da6a318504c6d759e08 .
- 12. Herman E. Control of Plunger Clearance. Information about High Pressure Die Casting HPDC Shot end Tooling Including Shot Sleeves and Plunger Tips. September, 2009. http://plungertipandshot-sleeve.blogspot.com/ .
- 13. High Pressure Die Casting. https://www.faistgroup. com/what we do/processes/high pressure die casting/ .
- 14. Höök T. HPDC runner and gating system design. CAE DS Mould Design. https://docplayer. net/29747489 Hpdc runner and gating system design 1.html .
- 15. Kanlıkama B., Abuşoğlu A., Güzelbey I.H. Coupled thermoelastic analysis of thick walled pressurized cylinders. International Journal of Energy and Power Engineering, 2(2), 2013, 60–68.
- 16. Miglierina F., Vianello B. Shotsleeve with Integral Thermal Regulation. Proceedings of 6th In-ternational Tooling Conference – The Use of Tool Steels: Experience and Research, Eds. Bergstrom J., Fredriksson G., Johansson M., Kotik O., Thuvander F. 2017, 1317–1341.
- 17. Nickel Aluminum Bronze, UNS C63200. 1996–2019. http://www.matweb.com/search/Data-Sheet.aspx?MatGUID=b068d51359304e6a94ebef 6a4e9f7f96
- 18. Pisarek BP. Abrasive wear of BA1055 bronze with additives of Si, Cr, Mo and/or W. Archives of Foundry Engineering, 8(3), 2008, 209–216.
- 19. Pisarek B. Aluminium bronzes with additions of, Cr, Mo and/or W with high resistance to wear. Zeszyty Naukowe Nr 1141, Rozprawy Naukowe Z. 441, Wydawnictwo Politechniki Łódzkiej, Łódź, 2013 (in Polish).
- 20. Pisarek BP., Kołakowski D. Optimization of the Die Casting Process of Thick Wall Bush Made of Compound Aluminum Bronze. Congress Proceedings – Sciemtific & Technical, 73rd World Foundry Congress “Creative Foundry”, 23rd–27th September 2018, Kraków, Poland 2018, 317–318.
- 21. Pisarek BP., Kołakowski D., Pacyniak T. Analysis of the Causes of Cracks in a Thick Walled Bush Made of Die Cast Aluminum Bronze. Archives of Foundry Engineering, 16(4). 2016, 119–124.
- 22. Pisarek BP., Kołakowski D., Pacyniak T. Simulation of Stress Distribution in a Thick Walled Bushing Produced by Die Casting. Archives of Foundry Engineering, 17(4), 2017, 127–132.
- 23. Qi Shi MS. Prediction of Thermal Distortion and Thermal Fatigue in Shot Sleeves. Dissertation, Ad-visor: Miller A. Presented in Partial Fulfilment of the Requirements for the Degree Doctor of Philosophy in the Graduate School of The Ohio State University, USA, 2002. https://etd.ohiolink.edu/!etd. send_file?accession=osu1034967167&disposition =inline .
- 24. Robbins P., Chien K. High Pressure Die Casting Structural Aluminum. 2014. http://castool. com/wp content/uploads/2018/08/High Pressure Die Casting Links 2014.pdf .
- 25. PIW Wifama Prexer Łódź Poland, 2014. http:// www.wifama.com.pl/ .
- 26. Silva E., Úbeda V., Fischer W. Shot Sleeves for Die Casting (Thermal Variations and its Consequences) Proceedings of the Foundry Congress: CONAF 2009, 22 to 25 September 2009, Sao Paulo, Brazil 2009. http://wfischer.com.br/en/files/CONAF paper.pdf .
- 27. Smetan H. Contribution to Solving an Inherent Problem When High Pressure Die Casting Aluminium and its Alloys. Journal of Materials Science and Engineering, B 6 (5–6), 2016, 131–143. http://doi:1 0.17265/2161–6221/2016.5–6.003
- 28. Timoshenko S., Goodier JN. Teoria sprężystości. Wydawnictwo Arkady, Warszawa 1962.
- 29. Walczak J. Wytrzymałość materiałów oraz podstawy teorii sprężystości i plastyczności. PWN, Warszawa Kraków, 1978.
- 30. Wen bo Y., Yong you C., Zhi peng G., Shou mei X. Development and application of inverse heat transfer model between liquid metal and shot sleeve in high pressure die casting process under non shooting condition. China Foundry, 13(4), 2016, 269–275.
- 31. Cold Chamber Die Casting Plunger Tips and Shot Sleeves Retrieved March 11, 2019. http://plung-ertipandshotsleeve.blogspot.com/2009/09/control of plunger clearance.html
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2020).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-26e5522c-bcc4-4768-8e34-14d390851990