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Języki publikacji
Abstrakty
Based on research it has been found that the refining parameter that has a significant influence on the density of the alloy, as a controllable factor and also responsible for porosity, is the content of the introduced mixture of NH2. For this reason, the article shows the effect of the content of the refining mixture (90%N+10%H2) on porosity (qualitative and quantitative) and selected mechanical properties (Rm; R0.2, A) of AlSi7Mg alloy, used for die-cast automotive rims. It was found that the use of this mixture during the refining of AlSi7Mg alloy in a ladle with a capacity of about 2.000 kg provides the best results in terms of reducing porosity and improving mechanical properties when its content does not exceed 19.25 l·min-1. (approximately 55 s. of introduction into the alloy). Exceeding these values causes both deterioration of porosity (qualitatively and quantitatively) and hardness, as well as selected mechanical properties. The research was conducted at Superior Industries Production Poland Stalowa Wola under industrial production conditions.
Słowa kluczowe
Wydawca
Rocznik
Tom
Strony
220--228
Opis fizyczny
Bibliogr. 31 poz., fig., tab.
Twórcy
autor
- Superior Industries Production Poland sp. z o.o., 37-450 Stalowa Wola, Poland
autor
- Silesian University of Technology, Faculty of Materials Engineering, 40-019 Katowice, Poland
Bibliografia
- 1. Kucharčík, L.; Brůna, M.; Sládek, A. Influence of chemical composition on porosity in aluminium alloys. Archives of Foundry Engineering 2014; 14: 5–8.
- 2. Samuel, A., Zedan, Y., Doty, H., Songmene, V., Samuel, Fawzy H. A review study on the main sources of porosity in Al‐Si cast alloys. Advances in Materials Science and Engineering 2021; 1921603, https://doi.org/10.1155/2021/1921603
- 3. Tiedje, N.S., Taylor, J.A., Easton, M.A. Feeding and Distribution of Porosity in Cast Al-Si Alloys as Function of Alloy Composition and Modification. Metall Mater Trans A 2012; 43: 4846–4858, https://doi.org/10.1007/s11661-012-1308-0
- 4. Awano, Y. Morimoto, K. Shrinkage Morphology of Al–Si Casting Alloys. International Journal of Cast Metals Research 2004; 17; 107–114, https://doi.org/10.1179/136404604225014846
- 5. Cais, J.; Weiss, V.; Svobodova, J. Relation between porosity and mechanical properties of Al-Si alloys produced by low-pressure casting. Archives of Foundry Engineering 2014; 14: 97–102.
- 6. Elwin, L.; Rooy, E. Mechanisms of Porosity Formation in Aluminium. Modern Casting 1992; 82: 34–36.
- 7. Bruna, M.; Sládek, A.; Kucharčík, L. Formation of Porosity in Al-Si Alloys. Archives of Foundry Engineering 2012; 12: 5–8.
- 8. Monroe, R. Porosity in Castings. AFS Transactions 2012; 205: 205–245.
- 9. Fang, Q. T., Anyalebechi, P. N., Granger, D.A. Measurement of hydrogen porosity in unidirectionally solidified aluminum alloys. In Proceedings of the Light Metals; The Metallurgical Society, Inc.: Phoenix, Arizona, January 25 1988; 477–486.
- 10. Dake L.P. Fundamentals of Reservoir Engineering; Developments in Petroleum Science 8; Elsevier Scientific Pub. Co. : distributors for the U.S. and Canada, Elsevier North-Holland: Amsterdam ; New York, 1978; Shell Learning and Development. http://www.ipt.ntnu.no/~kleppe/TPG4150/text.pdf
- 11. Samavedam, S. Calculation of shrinkage of sand cast aluminium alloys. International Journal of Applied Engineering Research 2018; 13; 8889–8893.
- 12. Tiryakioğlu, M. Solubility of hydrogen in liquid aluminium: reanalysis of available data. International Journal of Cast Metals Research 2019; 32: 315–318, https://doi.org/10.1080/13640461.2020.1718337
- 13. Chen, X.G.; Engler, S. Effect of hydrogen contents on porosity of cast aluminium-silicon and aluminium-magnesium alloys. Giesserei 1991; 78: 697–684.
- 14. Ludwig, T., Di Sabatino, M., Arnberg, L.,Dispinar, D. Influence of oxide additions on the porosity development and mechanical properties of A356 aluminium alloy castings. Inter. Metalcasting 2012; 6: 41–50, https://doi.org/10.1007/BF03355526
- 15. Magnusson, T., Arnberg, L. Density and solidification shrinkage of hypoeutectic aluminum-silicon alloys. Metall Mater Trans A 2001; 32; 2605–2613, https://doi.org/10.1007/s11661-001-0050-9
- 16. Samavedam, S., Sakri, S.B., Hanumantha Rao, D.,Sundarrajan, S. Estimation of porosity and shrinkage in a cast eutectic Al–Si alloy. Canadian Metallurgical Quarterly 2014; 53; 55–64, https://doi.org/10.1179/1879139513Y.0000000097
- 17. Horváth, R., Réger, M., Oláh, F. Characterisation of Defects in Die Cast Aluminium Parts. IOP Conf. Ser.: Mater. Sci. Eng. 2022; 1246; 012016, https://doi.org/10.1088/1757-899X/1246/1/012016
- 18. Zhang, Y., Lordan, E., Dou, K., Wang, S., Fan, Z. Influence of porosity characteristics on the variability in mechanical properties of high pressure die casting (HPDC) AlSi7MgMn Alloys. Journal of Manufacturing Processes 2020; 56; 500–509, https://doi.org/10.1016/j.jmapro.2020.04.071
- 19. Santhi, S., Sakri, S.B., Rao, D.H.,Sundarrajan S. Estimation of shrinkage porosity of a cast aluminium alloy. JME 2012; 2; 19–25, https://doi.org/10.26634/jme.2.2.1567
- 20. Fredriksson, H.,Åkerlind, U. Solidification and crystallization processing in metals and alloys. Wiley: Chichester, 2012.
- 21. Dahlborg, U., Besser, M., Calvo-Dahlborg, M., Cuello, G., Dewhurst, C.D., Kramer, M.J., Morris, J.R., Sordelet, D.J. Structure of molten Al–Si alloys. Journal of Non-Crystalline Solids 2007; 353: 3005–3010, https://doi.org/10.1016/j.jnoncrysol.2007.05.031
- 22. Glicksman, M.E. Diffusion in Solids: Field Theory, Solid-State Principles, and Applications; A Wiley-Interscience publication; Wiley: New York Weinheim, 2000.
- 23. Tiedje, N.S.; Taylor, J.A.; Easton, M.A. Feeding and Distribution of Porosity in Cast Al-Si Alloys as Function of Alloy Composition and Modification. Metall Mater Trans A 2012; 43: 4846–4858, https://doi.org/10.1007/s11661-012-1308-0
- 24. Engh, T.A., Sigworth, G.K.,Kvithyld, A. Principles of metal refining and recycling; first edition. Oxford University Press: Oxford, New York, 2021.
- 25. Dinnis, C.M., Dahle, A.K., Taylor, J.A., Otte, M.O. The influence of strontium on porosity formation in Al-Si alloys. Metall Mater Trans A 2004; 35: 3531–3541, https://doi.org/10.1007/s11661-004-0190-9
- 26. Altinbalik, M.T., Yüksel, F.A. Theoretical and experimental investigation of the effect of design criteria on porosity in HPDC of AlSi9Cu3(Fe) alloy. Trakya University Journal of Engineering Sciences 2022; 23: 25–36.
- 27. Adamane, A.R., Arnberg, L., Fiorese, E., Timelli, G.,Bonollo, F. Influence of injection parameters on the porosity and tensile properties of high-pressure die cast Al-Si alloys: A review. Inter Metalcast 2015; 9: 43–53, https://doi.org/10.1007/BF03355601
- 28. Dispinar, D., Campbell, J. Effect of casting conditions on aluminium metal quality. Journal of Materials Processing Technology 2007; 182: 405–410, https://doi.org/10.1016/j.jmatprotec.2006.08.021
- 29. Gyarmati, G., Bogoly, L., Stawarz, M., Fegyverneki, G., Kéri, Z., Tokár, M., Mende, T. Grain refiner settling and its effect on the melt quality of aluminum casting alloys. Materials 2022; 15: 7679, https://doi.org/10.3390/ma15217679
- 30. Schneider, C.A., Rasband, W.S., Eliceiri, K.W. NIH Image to ImageJ: 25 years of image analysis. Nat. Methods 2012; 9: 671–675, https://www.nature.com/articles/nmeth.2089
- 31. Leitner, M., Leitner, T., Schmon, A., Aziz, K.,Pottlacher, G. Thermophysical properties of liquid aluminm. Metall Mater Trans A 2017; 48: 3036–3045, https://doi.org/10.1007/s11661-017-4053-6
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-25df836f-4613-4863-9a0b-8b579f870353
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