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Purpose: Purpose of this paper is presenting the state-of-the-art and the mechanism of Al continuous casting process and to improve the microstructure of the Al sheets reducing the morphological differences between the surface layer and the core of the considered alloy. Design/methodology/approach: After a short illustration of some techniques which are presently employed for the production of Al alloy sheets for packaging applications, the development of the grain structure and the effect of the homegenization treatment and rolling on the microstructurural evolution has been presented and discussed. Findings: The positive effect of the homogenization treatment and rolling on the microstructure has been demonstrated. The homogenized alloy presents improved workability and machinability. Research limitations/implications: Based on the up to date achieved outcomes, it appears that homogeneous, fine microstructure and quite uniform distribution of the particles allow obtaining higher mechanical properties. The future research work will be oriented to get additional and detailed data on the performance of the alloy. Practical implications: The continuous increase of Al-based alloys in different applications involves manufacturing high integrity and superior performance components using cost-effective and safely processes. In this direction the research communities together with manufacturing industries are focusing their attention to develop new and enhanced products using innovative procedures. The central issue is the technological transfer to industry for affordable mass production. Originality/value: Obtaining a fine and homogenous microstructure for Al sheets by reducing the morphological differences between the surface layer and the core of the alloy improved mechanical performances and enhanced workability and machinability has been obtained. High performance end-product make this type of alloy very attractive for packaging material production.
Słowa kluczowe
Wydawca
Rocznik
Tom
Strony
59--66
Opis fizyczny
Bibliogr. 25 poz., rys.
Twórcy
autor
- Department of Applied Science and Technology, Institute Institute of Science & Engineering of Materials for the Innovative Technologies, ALTO – Metallurgy Group, ALessandria Campus & Torino Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Torino, Italy
autor
- Department of Applied Science and Technology, Institute Institute of Science & Engineering of Materials for the Innovative Technologies, ALTO – Metallurgy Group, ALessandria Campus & Torino Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Torino, Italy
Bibliografia
- [1] P.K. Seo, D.U. Kim, C.G. Kang, The characteristics of grain size controlled microstructure and mechanical properties of Al-Si alloy by thixocasting and rheocasting process, Journal of Material Processing Technology 162-163 (2005) 570-578.
- [2] T. Haga, P. Kapranos, Simple rheocasting processes, Journal of Material Processing Technology 130-131 (2002) 594-598.
- [3] L. Pedersen, L. Arnberg, The effect of solution heat treatment and quenching rates on mechanical properties and microstructure in AlSiMg foundry alloys, Metallurgical and Materials Transactions 32 (2001) 525-532.
- [4] K. Labisz, M. Krupiński, L.A. Dobrzański, Phases morphology and distribution of the Al-Si-Cu alloy, Journal of Achievements in Materials and Manufacturing Engineering 37/2 (2009) 309-316.
- [5] S. Pietrowski, High quality casting materials, Journal of Achievements in Materials and Manufacturing Engineering 43/1 (2010) 136-144.
- [6] E. Tillová, M. Chalupová, L. Hurtalová, M. Bonek, L.A. Dobrzański, Structural analysis of heat treated automotive cast alloy, Journal of Achievements in Materials and Manufacturing Engineering 47/1 (2011) 19-25.
- [7] F. Musharavati, A.S.M. Hamouda, Application of artificial neural networks for modelling correlations in age hardenable aluminium alloys, Journal of Achievements in Materials and Manufacturing Engineering 41 (2010) 140146.
- [8] T. Haga, P. Kapranos, Semisolid strip casting using a twin roll caster equipped with a cooling slope, Journal of Material Processing Technology 130-131 (2002) 558-561.
- [9] Z. Fan, Semisolid metal processing, International Materials Review 47 (2002) 49-85.
- [10] Z. Zhen, Ma Qian, S. Ji, Z. Fan, The effects of rheodiecasting on the integrity and mechanical properties of Mg-6Al-1Zn, Scripta Materialia 54 (2006) 207-211
- [11] H.V. Atkinson, D. Liu, Microstructural coarsening of semisolid aluminium alloys, Materials Science and Engineering: A 496/1-2 (2008) 439-446.
- [12] I. Peter, M. Rosso, C. Bivol, Microstructure and mechanical behaviour of Al-based alloy obtained by Liquid Forging technique, Metallurgia International XIV/2 (2009) 15-19.
- [13] H.V. Atkinson, Modelling the semisolid processing of metallic alloys, Progress in Materials Science 50 (2005) 341-412.
- [14] S. Nafisi, R. Ghomashchi, Grain refining of conventional and semi-solid A356 Al-Si alloy, Journal of Materials Characterization 57 (2006) 371-383.
- [15] G. Robertson, Food packaging, Principles and practice, Chapter 7, Metal packaging, Taylor and Francis Group, 2006.
- [16] E.P. DeGarmo, E. Paul, J.T. Black, R.A. Kohser, DeGarmo’s Materials and processes in manufacturing, Wiley, 2003, 386.
- [17] Frequently Asked Questions, Retrieved 2009-12-24.
- [18] J. Hanlon, Handbook of package engineering, Chapter 3 Films and foils, PA and Technomic Publishing, Lancaster,1992.
- [19] E.H. Smith, Mechanical Engineer's reference book, Chapter 16, Mechanical engineering, Oxford, 1998.
- [20] L.A. Dobrzański, M. Król, Thermal and structure analysis of the MA MgAl6Zn3 magnesium alloy, Journal of Achievements in Materials and Manufacturing Engineering 46/2 (2011) 189-195.
- [21] K. Labisz, L.A. Dobrzański, R. Maniara A. Olsen, Microstructure evaluation of the Al-Ti alloy with magnesium addition, Journal of Achievements in Materials and Manufacturing Engineering 47/1 (2011) 75-82.
- [22] L.A. Dobrzański, T. Tański, J. Domagała, S. Malara, M. Król, Effect of high power diode laser surface melting and cooling rate on microstructure and properties of magnesium alloys, Journal of Achievements in Materials and Manufacturing Engineering 37/2 (2011) 238-257.
- [23] Y. Birol, Homogenization of twin roll cast Al-Fe-Si alloy strips, Proceedings of the 10th International Metallurgy and Materials Congress, Istanbul, 2000, 1005-1011.
- [24] Yong Mei Yu, et al., Structure and precipitation of strip as-cast and hot-rolled by TSCR on oriented silicon steel, Materials Science Forum, 686 (2011) 506-510.
- [25] Jae Young Park, Kyu Hwan Oh and Hyung Yong Ra, Microstructure and crystallographic texture of strip-cast 4.3 wt% Si steel sheet, Scripta Materialia 40/8 (1999) 881-885.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-25b808c6-7c4b-4d13-9a9f-de77e6e72c52